OIL PUMP REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE AIR TUBE (w/ Secondary Air Injection System)

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  3. REMOVE NO. 1 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)

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  4. REMOVE NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)

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  5. REMOVE IGNITION COIL ASSEMBLY

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  6. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. B001XD8

      Remove the engine oil level dipstick.

    2. Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  7. REMOVE WATER INLET HOUSING

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  8. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B002037

      Disconnect the 2 hoses.

    2. Remove the 3 bolts and water by-pass pipe.

  9. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. B001XEQ

      Remove the bolt and No. 1 idler pulley.

  10. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B001YPZ

      Remove the 5 bolts and V-ribbed belt tensioner.

  12. REMOVE OIL FILTER ELEMENT

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  13. REMOVE OIL FILTER BRACKET


    1. B001XDP

      Remove the 2 nuts, bolt, oil filter bracket and gasket.

  14. REMOVE CRANKSHAFT PULLEY


    1. B001ZMEE07

      Using SST, hold the crankshaft pulley and loosen the pulley bolt. Continue to loosen the bolt until only 2 or 3 threads are screwed into the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. B001ZB2E05

      Using the pulley set bolt and SST, remove the crankshaft pulley and pulley bolt.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05020, 09954-05031 )

  15. REMOVE NO. 1 OIL PIPE


    1. B001VOO

      Remove the 2 oil pipe unions, oil control valve filter LH, 3 gaskets and No. 1 oil pipe.

      Note

      Do not touch the mesh when removing the oil control valve filter.

  16. REMOVE NO. 2 OIL PIPE


    1. B001YQ5

      Remove the 2 oil pipe unions, oil control valve filter RH, 3 gaskets and No. 2 oil pipe.

      Note

      Do not touch the mesh when removing the oil control valve filter.

  17. DISCONNECT FUEL PIPE SUB-ASSEMBLY


    1. Remove the 2 bolts and disconnect the fuel pipe.

  18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. B001XHM

      Remove the 12 bolts, seal washer, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001X10

      Remove the 3 gaskets.

  19. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. B002065

      Remove the 12 bolts, seal washer, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001Y8Z

      Remove the 3 gaskets.

  20. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. B001X5I

      Remove the 10 bolts and 2 nuts.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001XCOE02
      Text in Illustration
      *1 Oil Pan Seal Cutter

      Insert the blade of an oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

  21. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. B001VN4

      Remove the 2 nuts and oil strainer.

  22. REMOVE OIL PAN SUB-ASSEMBLY


    1. B001ZIN

      Remove the 17 bolts and 2 nuts.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. B001Y76E05
      Text in Illustration
      *a LH Side
      *b RH Side
      *c Pry

      Using a screwdriver, remove the oil pan by prying between the oil pan and cylinder block as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder block and oil pan.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001WZ3

      Remove the 3 O-rings from the timing chain cover.

  23. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. B001VPK

      Remove the 26 bolts and 2 nuts.

    2. B001XB9

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B001WWP

      Remove the oil pump gasket from the cylinder block.

  24. REMOVE FRONT CRANKSHAFT OIL SEAL


    1. Using a screwdriver and wooden block, pry out the oil seal.

      Note

      Do not damage the surface of the oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.