PROCEDURE
INSTALL RADIATOR ASSEMBLY
Set the radiator bracket hooks into the radiator support holes.
Install the radiator with the 4 bolts.
CONNECT OUTLET OIL COOLER HOSE (for Automatic Transmission)
Connect the cooler hose.
CONNECT INLET OIL COOLER HOSE (for Automatic Transmission)
Connect the cooler hose.
INSTALL FAN SHROUD
Install the fan pulley to the water pump.
Place the shroud together with the coupling fan between the radiator and engine.
Note
Be careful not to damage the radiator core.
Temporarily install the fluid coupling fan to the water pump with the 4 nuts. Tighten the nuts as much as possible by hand.
Note
Match the paint marks on the heads of the water pump studs with the paint marks on the flange of the fluid coupling and install the fluid coupling.
Attach the claws of the shroud to the radiator as shown in the illustration.
Install the shroud with the 2 bolts.
Connect the reservoir hose to the upper side of the radiator tank.
Install the fan and generator V-belt Click here.
Tighten the 4 nuts of the fluid coupling fan.
CONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)
Connect the oil cooler tube with the 2 bolts, and attach the claw to close the flexible hose clamp.
INSTALL NO. 2 RADIATOR HOSE
Install the No. 2 radiator hose and attach the clamp.
INSTALL NO. 1 RADIATOR HOSE
INSTALL RADIATOR SIDE DEFLECTOR LH
Install the deflector with the 4 clips.
INSTALL RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)
Install the deflector with the 4 clips.
INSTALL V-BANK COVER
INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (w/o Air Cooled Transmission Oil Cooler)
INSTALL FRONT BUMPER COVER (for Standard)
for Standard:
w/ Winch:
INSTALL TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK