RADIATOR REMOVAL

PROCEDURE


  1. REMOVE FRONT BUMPER COVER (for Standard)

    Click here

  2. REMOVE FRONT BUMPER COVER (w/ Winch)

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  4. DRAIN ENGINE COOLANT

    Click here

  5. REMOVE V-BANK COVER

    Click here

  6. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)


    1. A01WZS8

      Remove the 4 bolts and oil cooler air duct.

  7. REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)


    1. A01X01J

      Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.

  8. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01XANT

      Using a clip remover, remove the 4 clips and move the side deflector so that the radiator can be removed in a later step.

  9. REMOVE NO. 1 RADIATOR HOSE

  10. REMOVE NO. 2 RADIATOR HOSE


    1. B001XP1

      Detach the clamp and remove the No. 2 radiator hose.

  11. DISCONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)


    1. B001X7M

      Detach the claw to open the flexible hose clamp, and then remove the 2 bolts to disconnect the oil cooler tube from the fan shroud.

  12. REMOVE FAN SHROUD


    1. Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt Click here.

    3. B001XEB

      Disconnect the reservoir hose from the upper side of the radiator tank.

    4. Remove the 2 bolts holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    6. Remove the fan pulley from the water pump.

  13. DISCONNECT INLET OIL COOLER HOSE (for Automatic Transmission)


    1. B001WKZ

      Disconnect the oil cooler hose.

  14. DISCONNECT OUTLET OIL COOLER HOSE (for Automatic Transmission)


    1. Disconnect the oil cooler hose.

  15. REMOVE RADIATOR ASSEMBLY


    1. B001WFH

      Remove the 4 bolts and radiator.