WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE GENERATOR ASSEMBLY

    Click here

  2. REMOVE COOLER COMPRESSOR ASSEMBLY

    Click here

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  6. DRAIN ENGINE COOLANT

    Click here

  7. REMOVE V-BANK COVER

    Click here

  8. REMOVE NO. 1 RADIATOR HOSE

  9. REMOVE NO. 2 RADIATOR HOSE

    Click here

  10. DISCONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)

    Click here

  11. REMOVE FAN SHROUD

    Click here

  12. DISCONNECT AIR TUBE ASSEMBLY (w/ Secondary Air Injection System)


    1. A01X0OD

      Remove the 2 bolts and disconnect the air tube.

  13. REMOVE WATER INLET HOUSING


    1. Disconnect the throttle body connector.

    2. A01X7KR

      Disconnect the 5 water by-pass hoses.

    3. Disconnect the oil cooler hose.

    4. Disconnect the No. 2 oil cooler hose.

    5. A01XB03

      Remove the 5 bolts and water inlet.

    6. Remove the O-ring from the water outlet pipe.

    7. Remove the gasket from the water pump.

  14. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01XA3P

      Remove the 2 bolts and 2 No. 2 idler pulleys.

  15. DISCONNECT VANE PUMP ASSEMBLY


    1. A01X93M

      Disconnect the connector.

    2. Detach the wire harness clamp.

    3. A01X60T

      Remove the 2 bolts and disconnect the vane pump.

  16. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  17. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01X2X9

      Remove the 17 bolts, engine water pump and gasket.