WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A01X2X9E03

      Install a new gasket and the engine water pump with the 17 bolts.

      Torque:
      for bolt A
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }
      for bolt B
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      for bolt C
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

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  3. CONNECT VANE PUMP ASSEMBLY


    1. Connect the vane pump with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Attach the wire harness clamp.

    3. Connect the connector.

  4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. Install the 2 No. 2 idler pulleys with the 2 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  5. INSTALL WATER INLET HOUSING

    A01X2N2

    1. Install a new O-ring to the water outlet pipe.

    2. Install a new gasket to the water pump.

    3. Apply soapy water to the gasket of the water outlet pipe.

    4. Install the water inlet with the 5 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the 5 water by-pass hoses.

    6. Connect the oil cooler hose.

    7. Connect the No. 2 oil cooler hose.

    8. Connect the throttle body connector.

  6. CONNECT AIR TUBE ASSEMBLY (w/ Secondary Air Injection System)


    1. Connect the air tube with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL FAN SHROUD

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  8. CONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)

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  9. INSTALL NO. 2 RADIATOR HOSE

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  10. INSTALL NO. 1 RADIATOR HOSE

  11. INSTALL V-BANK COVER

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  12. ADD ENGINE COOLANT

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  13. INSPECT FOR COOLANT LEAK

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  14. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  17. INSTALL COOLER COMPRESSOR ASSEMBLY

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  18. INSTALL GENERATOR ASSEMBLY

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