INTERCOOLER INSTALLATION

PROCEDURE


  1. INSTALL ENGINE COVER BRACKET


    1. A01X7WN

      Install the engine cover bracket with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  2. INSTALL INTERCOOLER ASSEMBLY


    1. A01X2NXE03
      *1 Front
      *2 Protrusion
      *3 RH Side

      Install a new gasket to the air tube RH.

      Tech Tips

      Install the gasket with the protrusion facing as shown in the illustration.

    2. A01X1Z6E03
      *1 Protrusion
      *2 Front
      *3 LH Side

      Install a new gasket to the air tube LH.

      Tech Tips

      Install the gasket with the protrusion facing as shown in the illustration.

    3. A01XAHYE02

      Align the No. 1 and No. 2 air hoses and intercooler pipes and connect them, and install the intercooler with the 2 bolts and 2 nuts labeled A in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Temporarily install the 4 nuts labeled B in the illustration.

    5. Tighten the air tube LH and RH with the 4 nuts labeled B shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    6. A01WZMB

      Connect the vacuum hose, intake air temperature sensor connector and turbo pressure sensor connector.

    7. A01X1RNE02
      *1 Upper

      Tighten the clamp of the No. 2 air hose.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the protrusion and push in the air hose so that distance B is 0 to 3 mm (0 to 0.118 in.).

      • Position the clamp so that distance A is 2 to 6 mm (0.0787 to 0.236 in.).

      • Make sure the direction of the hose clamp is as shown in the illustration.

    8. A01X00UE02
      *1 Upper

      Tighten the clamp of the No. 1 air hose.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

      Tech Tips


      • Align the paint mark of the air hose with the protrusion and push in the air hose so that distance B is 0 to 3 mm (0 to 0.118 in.).

      • Position the clamp so that distance A is 2 to 6 mm (0.0787 to 0.236 in.).

      • Make sure the direction of the hose clamp is as shown in the illustration.

  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. B001Z6D

      Install the engine cover with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  5. INSTALL HOOD TO COWL TOP SEAL

    Click here

  6. INSTALL FRONT FENDER MAIN SEAL LH

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  7. INSTALL FRONT FENDER MAIN SEAL RH

    Click here

  8. INSTALL FRONT WIPER ARM LH

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  9. INSTALL FRONT WIPER ARM RH

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  10. INSTALL UPPER RADIATOR SUPPORT SEAL

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