WATER PUMP INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

   
   

   1. 

      Install a new gasket and the engine water pump with the 8 bolts shown in the illustration.

      Torque:

      for bolt A

      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

      for bolt B

      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

      for bolt C

      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Standard Bolt
      Item Length Thread Diameter Bolt A 80 mm (3.15 in.) 10 mm (0.394 in.) Bolt B 70 mm (2.76 in.) 8 mm (0.315 in.) Bolt C 25 mm (0.984 in.) 8 mm (0.315 in.)

2. INSTALL WATER PUMP PULLEY

   
   

   1. Temporarily install the water pump pulley with the 4 bolts.

   2. 

      Using SST, hold the water pump pulley and tighten the 4 bolts.

      SST

      09960-10010   ( 09962-01000, 09963-01000 )

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

3. INSTALL WATER INLET HOUSING

   
   

   1. Install a new gasket to the engine water pump.

   2. Install the water inlet housing with the 3 bolts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

4. CONNECT NO. 5 WATER BY-PASS HOSE

5. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

   
   

   1. Connect the 4 hoses.

   2. Install the water by-pass pipe with the 2 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

6. INSTALL NO. 1 WATER BY-PASS HOSE

7. CONNECT WATER BY-PASS HOSE

8. INSTALL AIR TUBE SUB-ASSEMBLY (w/ Secondary Air Injection System)

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9. INSTALL NO. 2 RADIATOR HOSE

10. INSTALL FAN SHROUD

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11. INSTALL NO. 1 RADIATOR HOSE

12. INSTALL AIR CLEANER CAP AND HOSE

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13. INSTALL V-BANK COVER SUB-ASSEMBLY

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14. ADD ENGINE COOLANT

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15. INSPECT FOR COOLANT LEAK

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16. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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17. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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18. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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19. INSTALL COOLER COMPRESSOR ASSEMBLY

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