WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE COOLER COMPRESSOR ASSEMBLY

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  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  5. DRAIN ENGINE COOLANT

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  6. REMOVE V-BANK COVER SUB-ASSEMBLY

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  7. REMOVE AIR CLEANER CAP AND HOSE

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  8. REMOVE NO. 1 RADIATOR HOSE

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  9. REMOVE FAN SHROUD

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  10. REMOVE NO. 2 RADIATOR HOSE

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  11. REMOVE AIR TUBE SUB-ASSEMBLY (w/ Secondary Air Injection System)

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  12. DISCONNECT WATER BY-PASS HOSE


    1. A01X0YV

      Disconnect the water by-pass hose.

  13. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A01WZL8

      Remove the No. 1 water by-pass hose.

  14. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01X8EX

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  15. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A01X06L

      Disconnect the No. 5 water by-pass hose.

  16. REMOVE WATER INLET HOUSING


    1. A01X9BN

      Remove the 3 bolts and water inlet housing.

    2. Remove the gasket from the engine water pump.

  17. REMOVE WATER PUMP PULLEY


    1. A01XC34E01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  18. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01X2TP

      Remove the 8 bolts, engine water pump and gasket.