EXHAUST MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

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  2. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

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  3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. B00202IE04
      Text in Illustration
      *a Front
      *b Tab

      Install a new gasket to the cylinder head.

      Tech Tips

      Install the exhaust manifold gasket with the gasket tab facing toward the front of the engine.

    2. Temporarily install the exhaust manifold sub-assembly RH with the 8 new nuts.

    3. Uniformly tighten the 8 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Attach the wire harness clamp to the bracket and connect the connector.

  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the heat insulator with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL NO. 1 MANIFOLD STAY


    1. Temporarily install the No. 1 manifold stay with the 3 bolts.

    2. B001WV3E03

      Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  6. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. B001XPSE03
      Text in Illustration
      *a Front
      *b Tab

      Install a new gasket to the cylinder head.

      Tech Tips

      Install the exhaust manifold gasket with the gasket tab facing toward the rear of the engine.

    2. Temporarily install the exhaust manifold sub-assembly LH with the 8 new nuts.

    3. Uniformly tighten the 8 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Attach the wire harness clamp to the bracket and connect the connector.

  7. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the heat insulator with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL NO. 2 MANIFOLD STAY


    1. Temporarily install the No. 2 manifold stay with the 3 bolts.

    2. B001XWYE02

      Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  9. INSTALL PROPELLER SHAFT HEAT INSULATOR


    1. Install the heat insulator with the 2 bolts.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  10. INSTALL FRONT EXHAUST PIPE ASSEMBLY

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  11. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

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  12. INSTALL CENTER EXHAUST PIPE ASSEMBLY

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  13. INSTALL TAILPIPE ASSEMBLY

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  14. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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  15. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

  16. INSTALL FRONT FENDER APRON SEAL LH


    1. Install the fender apron seal with the 3 clips.

  17. INSTALL FRONT FENDER APRON SEAL REAR LH


    1. Install the fender apron seal with the 4 clips.

  18. INSTALL FRONT FENDER APRON SEAL FRONT RH


    1. Install the fender apron seal with the 3 clips.

  19. INSTALL FRONT FENDER APRON SEAL REAR RH


    1. Install the fender apron seal with the 4 clips.

  20. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  21. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  22. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  23. INSTALL NO. 2 ENGINE UNDER COVER

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