EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE V-BANK COVER SUB-ASSEMBLY

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  2. REMOVE AIR CLEANER AND HOSE

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  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  6. REMOVE NO. 2 ENGINE UNDER COVER

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  7. REMOVE FRONT FENDER APRON TRIM PACKING B


    1. B001ZFP

      w/ KDSS:

      Remove the 3 clips and front fender apron trim packing B.

    2. B001ZGV

      w/o KDSS:

      Remove the 4 clips and front fender apron trim packing B.

  8. REMOVE FRONT FENDER APRON TRIM PACKING D


    1. B001WIE

      Remove the 4 clips and front fender apron trim packing D.

  9. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. B001YD2

      Remove the 3 clips and front fender apron trim packing A.

  10. REMOVE FRONT FENDER APRON TRIM PACKING C


    1. B001Z6M

      Remove the 4 clips and front fender apron trim packing C.

  11. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  12. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

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  13. REMOVE PROPELLER SHAFT HEAT INSULATOR


    1. B001ZXP

      Remove the 2 bolts and heat insulator.

  14. REMOVE NO. 2 MANIFOLD STAY


    1. B001ZQH

      Remove the 3 bolts and No. 2 manifold stay.

  15. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01X6G5

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  16. REMOVE EXHAUST MANIFOLD ASSEMBLY LH


    1. A01X4BW

      Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.

    2. A01XB7BE02
      Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

      w/ Secondary Air Injection System:

      Remove the 9 nuts, exhaust manifold and 2 gaskets.

    3. w/o Secondary Air Injection System:

      Remove the 7 nuts, exhaust manifold and gasket.

  17. REMOVE MANIFOLD STAY


    1. B001WVB

      Remove the 3 bolts and manifold stay.

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01XAG7

      Remove the engine oil level dipstick.

    2. Detach the engine wire clamp.

    3. Remove the bolt and engine oil level dipstick guide.

    4. Remove the O-ring from the engine oil level dipstick guide.

  19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01XC3Z

      Remove the 3 bolts and heat insulator.

  20. REMOVE EXHAUST MANIFOLD ASSEMBLY RH


    1. A01X9YM

      Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.

    2. A01X0QGE02
      Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

      w/ Secondary Air Injection System:

      Remove the 9 nuts, exhaust manifold and 2 gaskets.

    3. w/o Secondary Air Injection System:

      Remove the 7 nuts, exhaust manifold and 2 gaskets.

  21. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

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  22. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

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