EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE V-BANK COVER

    Click here

  2. REMOVE AIR CLEANER CAP AND HOSE

    Click here

  3. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  4. REMOVE FRONT FENDER APRON TRIM PACKING B


    1. B001ZFP

      w/ KDSS:

      Remove the 3 clips and front fender apron trim packing B.

    2. B001ZGV

      w/o KDSS:

      Remove the 4 clips and front fender apron trim packing B.

  5. REMOVE FRONT FENDER APRON TRIM PACKING D


    1. B001WIE

      Remove the 4 clips and front fender apron trim packing D.

  6. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. B001YD2

      Remove the 3 clips and front fender apron trim packing A.

  7. REMOVE FRONT FENDER APRON TRIM PACKING C


    1. B001Z6M

      Remove the 4 clips and front fender apron trim packing C.

  8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

    Click here

  9. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  10. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  11. REMOVE NO. 2 ENGINE UNDER COVER

    Click here

  12. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  13. REMOVE MANIFOLD STAY


    1. B001YGC

      Remove the 3 bolts and manifold stay.

  14. REMOVE AIR TUBE (w/ Secondary Air Injection System)

    Click here

  15. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


    • for Manual Tilt and Manual Telescopic Steering Column: Click here

    • for Power Tilt and Power Telescopic Steering Column: Click here

  16. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. B001W8L

      Remove the 3 bolts and heat insulator.

  17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. B001ZQNE01
      Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

      Disconnect the air fuel ratio sensor connector.

    2. Remove the 6 nuts, exhaust manifold sub-assembly RH and gasket.

  18. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Click here

  19. REMOVE NO. 2 MANIFOLD STAY


    1. B001Y1U

      Remove the 3 bolts and No. 2 manifold stay.

  20. REMOVE NO. 2 AIR TUBE (w/ Secondary Air Injection System)

    Click here

  21. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. B00205U

      Remove the 3 bolts and heat insulator.

  22. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. B001YCXE02
      Text in Illustration
      *A w/ Secondary Air Injection System
      *B w/o Secondary Air Injection System

      Disconnect the air fuel ratio sensor connector.

    2. Remove the 6 nuts, exhaust manifold sub-assembly LH and gasket.

  23. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

    Click here