INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

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  5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  7. DRAIN ENGINE COOLANT

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  8. REMOVE V-BANK COVER


    1. B001XJME02
      Text in Illustration
      *1 Pin
      *2 Hook

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  9. REMOVE NO. 1 AIR CLEANER HOSE


    1. B001X2E

      Disconnect the No. 2 PCV hose and vacuum hose.

    2. Remove the bolt and loosen the 2 hose clamps.

    3. Remove the No. 1 air cleaner hose.

  10. REMOVE AIR TUBE (w/ Secondary Air Injection System)


    1. B001XEN

      Disconnect the No. 3 air hose.

    2. B001YGE

      for Bank 1 Side:

      Remove the bolt and disconnect the air tube assembly from the emission control valve set.

    3. B002048

      for Bank 2 Side:

      Remove the 2 bolts and disconnect the air tube assembly from the No. 2 emission control valve set.

  11. REMOVE INTAKE AIR SURGE TANK


    1. B002014

      Disconnect the throttle body connector.

    2. Disconnect the No. 4 water by-pass hose.

    3. Disconnect the No. 5 water by-pass hose.

    4. B001YQO

      Disconnect the purge line hose.

    5. Disconnect the No. 1 vacuum switching valve connector.

    6. Disconnect the No. 1 PCV hose.

    7. B001WTV

      Remove the 2 bolts and throttle body bracket.

    8. B001WZZ

      Detach the 2 wire harness clamps and remove the bolt and bracket.

    9. B001XF3

      Detach the wire harness clamp.

    10. B001WA8

      Remove the 2 bolts and No. 1 surge tank stay.

    11. B001YLG

      for Manual Transmission:

      Remove the nut and disconnect the clutch flexible hose bracket.

    12. B001ZXX

      Remove the 2 bolts and No. 2 surge tank stay.

    13. B001ZN3

      Remove the 2 nuts, 4 bolts and intake air surge tank.

    14. Remove the gasket.

  12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  13. REMOVE INTAKE MANIFOLD


    1. B001X7Y

      Remove the 4 nuts, 6 bolts and 2 gaskets.

  14. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.