AIR PUMP(w/ Secondary Air Injection System) INSTALLATION

PROCEDURE


  1. INSTALL AIR PUMP ASSEMBLY


    1. Connect the 6 air pump insulators to the 2 air pump assemblies and install the 2 air pump assemblies to the air pump bracket.

    2. Attach the 2 wire harness clamps to the bracket.

  2. INSTALL NO. 1 AIR INJECTION SYSTEM HOSE


    1. B001YVFE02
      Text in Illustration
      *1 No. 1 Air Injection System Hose
      *a Stopper

      Install the 2 No. 1 air injection system hoses to the air pump assembly.

      Tech Tips

      Insert the hoses until the hose ends contact the stoppers as shown in the illustration.

  3. INSTALL AIR PUMP INLET


    1. B001WT4E01
      Text in Illustration
      *1 Air Pump Inlet
      *a Stopper

      Connect the air pump inlet to the 2 No. 1 air injection system hoses.

      Tech Tips

      Insert the inlet until the inlet stoppers contact the No.1 air injection system hoses as shown in the illustration.

    2. Install the air pump inlet with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL AIR PUMP ASSEMBLY WITH BRACKET


    1. B001XDZE02
      Text in Illustration
      *1 Stud Bolt

      Install the air pump assembly with bracket to the vehicle.


      1. Insert the bracket tab into the slot and insert the stud bolt into the bracket hole as shown in illustration A. Then slide the bracket.

      2. Insert the bracket tab into the slot shown in illustration B.

      3. Install the 2 bolts and 2 nuts.

        Torque:
        18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    2. B001WRJ

      Connect the 2 air pump assembly connectors and attach the 3 wire harness clamps.

  5. INSTALL NO. 3 AIR INJECTION SYSTEM HOSE

    B001VSYE02
    Text in Illustration
    *1 No. 3 Air Injection System Hose *2 No. 2 Air Injection System Hose
    *3 Air Tube *4 Wire Harness
    *5 Protector - -
    *a Upper *b Front
    *c Black Colored Clamp *d White Colored Clamp
    *e Rib *f Paint Mark

    1. Connect the No. 3 air injection system hose so that its paint mark aligns with the rib of the air pump assembly, and slide the clamp to secure it as shown in the illustration labeled A.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

    2. Attach the clamp to the No. 3 air injection system hose shown in the illustration labeled B.

    3. Connect the No. 3 air injection system hose to the air tube sub-assembly, and slide the clamp to secure it shown in the illustration labeled C.

      Tech Tips


      • Make sure the paint mark of the No. 3 air injection system hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

    4. Attach the clamp to the No. 3 air injection system hose and wire harness shown in the illustration labeled D.

      Tech Tips

      Align the protector of the No. 3 air injection system hose and paint mark of the wire harness with the edge of the clamp.

  6. INSTALL NO. 2 AIR INJECTION SYSTEM HOSE


    1. Connect the No. 2 air injection system hose so that its paint mark aligns with the rib of the air pump assembly, and slide the clamp to secure it as shown in the illustration labeled E.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

    2. Connect the No. 2 air injection system hose to the air tube sub-assembly, and slide the clamp to secure it shown in the illustration labeled F.

      Tech Tips


      • Make sure the paint mark of the No. 2 air injection system hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

    3. Attach the 2 white colored clamps to the No. 2 air injection system hose and wire harness shown in the illustration labeled G.

      Tech Tips


      • Make sure the paint mark on the wire harness is aligned with the mark on the No. 2 air injection system hose.

      • Make sure the mark on the wire harness is aligned with the edge of the clamp.

    4. Attach the black colored clamp to the No. 2 air injection system hose and wire harness shown in the illustration labeled H.

      Tech Tips

      Align the paint mark of the No. 2 air injection system hose and paint mark of the wire harness with the edge of the clamp.

  7. INSTALL AIR CLEANER ASSEMBLY

    Click here

  8. INSTALL AIR CLEANER HOSE ASSEMBLY

    Click here

  9. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  10. INSTALL FRONT FENDER APRON SEAL FRONT RH

    Click here

  11. INSTALL FRONT FENDER LINER RH


    1. Install the front fender liner RH to the body panel with the 5 clips.

    2. Using a T30 "TORX" socket, install the 3 screws.

    3. Connect the liner to the front bumper cover with the screw.

  12. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Click here

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.