FUEL COOLER(for Engine Room Side) REMOVAL

PROCEDURE

1. REMOVE COMMON RAIL ASSEMBLY LH AND RH

   Click here

2. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR (w/ Intercooler)

   Click here

3. REMOVE NO. 2 INTAKE MANIFOLD INSULATOR (w/ Intercooler)

   Click here

4. REMOVE INTAKE PIPE

   Click here

5. DISCONNECT NO. 2 ENGINE WIRE

   Click here

6. REMOVE NO. 3 INTAKE MANIFOLD

   Click here

7. REMOVE INTAKE MANIFOLD INSULATOR (w/ EGR System)

   Click here

8. REMOVE EGR PIPE INSULATOR (w/ EGR System)

   Click here

9. REMOVE EGR VALVE ASSEMBLY WITH EGR COOLER (w/ EGR System)

   Click here

10. REMOVE EGR COOLER INSULATOR (w/ EGR System)

    Click here

11. REMOVE NO. 3 NOZZLE LEAKAGE PIPE

    Click here

12. REMOVE NO. 4 NOZZLE LEAKAGE PIPE

    Click here

13. DISCONNECT NO. 6 WATER BY-PASS HOSE

    Click here

14. DISCONNECT NO. 3 FUEL HOSE

    
    

    1. 

       Disconnect the fuel hose from the fuel cooler.

15. REMOVE FUEL COOLER ASSEMBLY

    
    

    1. 

       Remove the 2 bolts and fuel cooler.

16. DISCONNECT NO. 7 WATER BY-PASS HOSE

    
    

    1. 

       Disconnect the water by-pass hose from the fuel cooler.