STARTER REASSEMBLY

PROCEDURE


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01X4HC

      Apply high-temperature grease to the areas of the starter pinion drive lever indicated in the illustration.

      Text in Illustration
      B001XPG High-temperature grease

    2. Install the starter pinion drive lever and rubber seal to the starter center bearing clutch.

    3. Install the starter center bearing clutch together with the starter pinion drive lever and rubber seal to the starter drive housing.

    4. A01X6PS

      Apply high-temperature grease to the planetary gears and pins of the starter center bearing clutch.

      Text in Illustration
      B001XPG High-temperature grease

    5. Install the 3 planetary gears.

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. Install the starter armature to the starter yoke.

      Note

      The magnet of the starter yoke may attract the starter armature when the starter commutator end frame is installed, causing the magnet to break.

  3. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A01X2O2

      Push out the 4 brushes from the brush holder so that they are held in place by the springs as shown in the illustration.

    2. A01X54N

      Install the brush holder to the starter armature and push in the 4 brushes.

      Note

      Check that the positive (+) lead wires are not grounded.

    3. A01XBBEE01
      Text in Illustration
      *1 Grommet
      *2 Negative Side
      *3 Positive Side

      Insert the grommet between the positive side and negative side.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. A01XAH7E02
      Text in Illustration
      *1 Key A
      *2 Key B

      Install the starter armature plate to the starter yoke.

      Note

      Install the starter armature plate so that the keyway is positioned between key A and key B.

    2. Install the commutator end frame with the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }
    3. A01X44JE02
      Text in Illustration
      *1 Keyway
      *2 Key

      Align the key of the starter yoke with the keyway located on the starter drive housing.

    4. Using a T25 "TORX" socket wrench, install the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A01X5KI

      Apply high-temperature grease to the plunger hook.

      Text in Illustration
      B001XPG High-temperature grease

    2. Hang the plunger of the magnet starter switch onto the drive lever from the upper side.

    3. Install the magnet starter switch with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the lead wire to the magnet starter switch with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }