STARTER REMOVAL

CAUTION / NOTICE / HINT

Note


  • When replacing an injector (including interchanging injectors between cylinders) or common rail, replace the corresponding injection pipes with new ones.

  • w/DPF

    When fuel lines are disconnected, air may enter the fuel lines, leading to engine starting trouble. Therefore, perform forced regeneration and bleed the air from the fuel lines.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE EGR VALVE ASSEMBLY (w/ DPF)

    Click here

  4. REMOVE FUEL COOLER ASSEMBLY (w/o DPF)

    Click here

  5. REMOVE EGR COOLER INSULATOR (w/ EGR System)

    Click here

  6. REMOVE STARTER ASSEMBLY


    1. B001Y1M

      Detach the harness clamp and disconnect the wire harness.

    2. Disconnect the starter connector.

    3. Remove the nut and disconnect the starter wire.

    4. B001XPV

      Disconnect the 2 starter hoses.

    5. B001WID

      Remove the 2 bolts and starter.