STARTER DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01X9AU

      Remove the nut and disconnect the lead wire from terminal C.

    2. A01X61K

      Remove the 2 nuts from the starter drive housing while holding the magnet starter switch.

    3. A01X42A

      Pull the magnet starter switch and while lifting the front part of the magnet starter switch, release the plunger hook from the pinion drive lever and remove the magnet starter switch.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01X74U

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. Pull out the starter yoke together with the starter commutator end frame.

    3. A01X9ZW

      Remove the 2 screws and starter commutator end frame from the starter yoke.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01X2MY

      Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the starter brush holder so that they are held in place by the springs.

    2. Remove the starter brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01X9IY

      Remove the starter armature from the starter yoke.

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01X7CJ

      Remove the starter armature plate from the starter center bearing clutch or starter yoke.

    2. A01X7F6

      Remove the 3 planetary gears from the starter center bearing clutch.

    3. A01X3ITE02
      Text in Illustration
      *1 Starter Center Bearing Clutch
      *2 Pinion Drive Lever
      *3 Rubber Seal

      Remove the starter center bearing clutch together with the pinion drive lever and rubber seal from the starter drive housing.

    4. Remove the pinion drive lever and rubber seal from the starter center bearing clutch.