МАСЛЯНЫЙ НАСОС УСТАНОВКА

PROCEDURE


  1. INSTALL OIL PUMP ASSEMBLY


    1. Install the oil pump with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

  2. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.

    2. B001N1PE16
      Text in Illustration
      *1 Seal Packing

      Apply a continuous bead of seal packing (diameter 4.0 mm (0.157 in.)) as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the oil pan within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the oil pan.

    3. Install the No. 2 oil pan with the 10 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL OIL PAN DRAIN PLUG

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  4. INSTALL CRANKSHAFT TIMING GEAR KEY

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  5. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

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  6. INSTALL NO. 2 CHAIN SUB-ASSEMBLY


    1. Temporarily install the crankshaft pulley bolt.

    2. B001KIK

      Turn the crankshaft counterclockwise to position the timing gear key at the 9 o'clock position.

    3. Turn the drive shaft so that the cutout faces the 12 o'clock position.

    4. B001LTNE05
      Text in Illustration
      *1 Front
      *2 Mark Plate (Yellow)
      *3 Timing Mark
      *4 Oil Pump Drive Gear
      *5 Oil Pump Drive Shaft Gear

      Align the yellow mark links with the timing marks of each gear as shown in the illustration.

      Tech Tips

      Be sure to position the mark plates at the front of the engine.

    5. Install the sprockets onto the crankshaft and oil pump shaft with the chain on the gears.

    6. Temporarily tighten the oil pump drive shaft gear with the nut.

    7. Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    8. Temporarily tighten the crankshaft pulley with the bolt.

    9. B001LLLE01

      Using SST, install the oil pump drive shaft gear nut while holding the crankshaft pulley.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021
      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    10. Remove the crankshaft pulley and bolt.

  7. INSTALL CRANKSHAFT TIMING SPROCKET


    1. Install the crankshaft timing sprocket.

  8. INSTALL NO. 1 CHAIN VIBRATION DAMPER

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  9. SET NO. 1 CYLINDER TO TDC / COMPRESSION

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  10. INSTALL CHAIN SUB-ASSEMBLY

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  11. CHECK NO. 1 CYLINDER TO TDC / COMPRESSION

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  12. INSTALL CHAIN TENSIONER SLIPPER

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  13. INSTALL NO. 2 CHAIN VIBRATION DAMPER

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  14. INSTALL TIMING CHAIN COVER OIL SEAL


    1. B001KIIE01

      Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.

      SST
      09223-22010

      Note


      • Keep the lip free from foreign matter.

      • Do not tap on the oil seal at an angle.

      • Make sure that the oil seal edge does not stick out of the timing chain case.

      Tech Tips

      Tap in the oil seal so that it is positioned within 1.0 mm (0.0394 in.) from the edge of the timing chain case.

    2. Apply MP grease to the lip of the oil seal.

  15. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block.

      B001KAEE01
      Text in Illustration
      *a Clean and degrease - -
    2. B001M3Q

      Install 3 new O-rings.

    3. Apply seal packing as shown in the illustration.

      B001LTOE01
      *1 5.0 mm
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      5.0 mm (0.197 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the chain cover within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the timing chain cover sub-assembly.

    4. Apply seal packing to the timing chain cover in a line as shown in the following illustration.

      Note


      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

      B001LTFE05
      Seal Packing
      Item Seal Packing
      Dashed line Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Continuous line
      Alternate long and short dashed line Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Application Specification
      Area Seal Packing Diameter Distance from Edge of Cover to: Seal Packing Application Length Distance from Top of Cover to Top of Seal Packing
      Dashed line 2.5 to 3.0 mm (0.0984 to 0.118 in.)

      Center of seal packing

      2.5 mm (0.0984 in.)

      		 - -
      Continuous line 4.5 to 5.5 mm (0.177 to 0.217 in.) or 7.0 to 8.0 mm (0.276 to 0.315 in.) - - -
      Alternate long and short dashed line 4.0 mm (0.157 in.)

      Center of seal packing

      3.0 mm (0.118 in.)

      		 - -
      A - A 2.5 to 3.5 mm (0.0984 to 0.138 in.)

      Center of seal packing

      2.5 mm (0.0984 in.)

      		 - -
      B - B 4.5 to 5.5 mm (0.177 to 0.217 in.)

      Opposite edge of seal packing

      5.0 mm (0.197 in.)

      		 - -
      C - C 7.0 to 8.0 mm (0.276 to 0.315 in.)

      Opposite edge of seal packing

      7.5 mm (0.295 in.)

      		 - -
      F 4.5 to 5.5 mm (0.177 to 0.217 in.) - 15.5 mm (0.610 in.) 50.4 mm (1.98 in.)
      G 4.5 to 5.5 mm (0.177 to 0.217 in.) - 10.3 mm (0.406 in.) 143.1 mm (5.63 in.)
      H 7.0 to 8.0 mm (0.276 to 0.315 in.) - 19.5 mm (0.768 in.) 153.4 mm (6.04 in.)
      I 4.5 to 5.5 mm (0.177 to 0.217 in.) - 16.0 mm (0.630 in.) 385.8 mm (1.27 ft.)
      J 4.5 to 5.5 mm (0.177 to 0.217 in.) - 18.6 mm (0.732 in.) 51.4 mm (2.02 in.)
      K 4.5 to 5.5 mm (0.177 to 0.217 in.) - 25.3 mm (0.996 in.) 121.9 mm (4.80 in.)
      L 7.0 to 8.0 mm (0.276 to 0.315 in.) - 25.8 mm (1.02 in.) 147.2 mm (5.80 in.)
      M 4.5 to 5.5 mm (0.177 to 0.217 in.) - 5.1 mm (0.201 in.) 173.0 mm (6.81 in.)
      N 4.5 to 5.5 mm (0.177 to 0.217 in.) - 14.6 mm (0.575 in.) 385.8 mm (1.27 ft.)
      O 4.0 mm (0.157 in.)

      Center of seal packing

      3.0 mm (0.118 in.)

      		 - -

      Note


      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

      • After applying seal packing to the timing chain cover, install the engine mounting bracket and oil filter bracket within 10 minutes.

      • Do not add engine oil for at least 2 hours after installation.

    5. Clean the bolt and fitting hole.

    6. Install the timing chain cover.

    7. Temporarily tighten the engine mounting bracket RH with the 3 bolts.

      Note


      • Install the mounting bracket within 10 minutes of installing the chain cover.

      • Do not start the engine for at least 2 hours after installation.

      Bolt Length
      Item Length
      Bolt 80 mm (3.15 in.)

    8. Install 2 new O-rings.

    9. Temporarily tighten the oil filter bracket with the 4 bolts.

      Note


      • Install the oil filter bracket within 10 minutes of installing the chain cover.

      • Do not start the engine for at least 2 hours after installation.

      Bolt Length
      Item Length
      Bolt 35 mm (1.38 in.)

    10. Install the timing chain cover with the 25 bolts and seal washer as shown in the illustration.

      B001LGWE05
      Text in Illustration
      *1 Seal Washer - -
      *a Torque *b Bolt Torque Order
      Torque:
      Bolt A, E, F
      26 N*m  { 260 kgf*cm, 19 ft.*lbf }
      Bolt B, C
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }
      Bolt D
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Apply adhesive 1324 to the threads of the bolt F.

      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes of applying the seal packing.

      • Do not add engine oil for at least 2 hours after installing the chain cover.

      • Do not start the engine for at least 2 hours after installing the chain cover.

      Bolt Length
      Item Length
      Bolt A, F 35 mm (1.38 in.)
      Bolt B 55 mm (2.16 in.)
      Bolt C 80 mm (3.15 in.)
      Bolt D 40 mm (1.57 in.)
      Bolt E 55 mm (2.16 in.)

  16. INSTALL CRANKSHAFT PULLEY

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  17. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

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  18. INSTALL SPARK PLUG TUBE GASKET

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  19. INSTALL CYLINDER HEAD COVER GASKET

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  20. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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  21. INSTALL IGNITION COIL ASSEMBLY

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  22. INSTALL FUEL INJECTOR ASSEMBLY

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  23. INSTALL NO. 1 DELIVERY PIPE SPACER

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  24. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

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  25. INSTALL FUEL VAPOR FEED PIPE

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  26. INSTALL INTAKE MANIFOLD

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  27. INSTALL WATER BY-PASS PIPE

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  28. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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  29. INSTALL THROTTLE BODY ASSEMBLY

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  30. INSTALL ENGINE HANGERS

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  31. REMOVE ENGINE STAND

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  32. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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