PROCEDURE
INSTALL FUEL INJECTOR ASSEMBLY
| *1 | O-ring |
| *2 | Injector Vibration Insulator |
Install a new injector vibration insulator and O-ring to each fuel injector assembly.
Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.
While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.
Note
Do not damage the fuel injector assembly or O-ring.
Do not twist the O-ring.
After installing each fuel injector, check that it turns smoothly. If not, replace the O-ring with a new one.
INSTALL NO. 1 DELIVERY PIPE SPACER
| *a | Delivery Pipe Side |
| *b | Cylinder Head Side |
Install the 2 No. 1 delivery pipe spacers onto the cylinder head.
Note
Install the No. 1 delivery pipe spacers in the correct direction.
INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.
Note
Do not drop the fuel injectors when installing the fuel delivery pipe sub-assembly.
Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.
Install the bolt to secure the fuel delivery pipe sub-assembly.
INSTALL WATER BY-PASS PIPE
Install the water by-pass pipe with the 2 bolts and nut.
Engage the clamp to connect the wire harness.
CONNECT FUEL TUBE SUB-ASSEMBLY
Push the fuel tube connector to the fuel pipe until the fuel tube connector makes a "click" sound.
Note
Before connecting the fuel tube connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.
After connecting the fuel tube connector and fuel pipe, check that they are securely connected by trying to pull them apart.
Engage the lock claw to install the No. 1 fuel pipe clamp.
CONNECT ENGINE WIRE
Install the bolt.
Connect the 4 fuel injector connectors.
Connect the 4 connectors.
Attach the 2 clamps to connect the wire harness.
INSTALL AIR CLEANER HOSE ASSEMBLY
INSTALL AIR CLEANER CASE
INSTALL INLET AIR CLEANER ASSEMBLY
INSTALL WATER HOSE HOSE CLAMP
INSTALL AIR CLEANER CAP SUB-ASSEMBLY
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT FOR FUEL LEAK
INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE
INSTALL DECK FLOOR BOX RH
INSTALL REAR NO. 3 FLOOR BOARD
INSTALL REAR DECK FLOOR BOX
INSTALL REAR NO. 2 FLOOR BOARD
INSTALL NO. 2 CYLINDER HEAD COVER
INSTALL RADIATOR SUPPORT OPENING COVER