REAR DOOR WINDOW FRAME MOULDING REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. REMOVE REAR NO. 2 FLOOR BOARD

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  3. REMOVE REAR DECK FLOOR BOX

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  4. REMOVE REAR NO. 3 FLOOR BOARD

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  5. REMOVE DECK FLOOR BOX RH

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  6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

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  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

    Click here

  9. REMOVE REAR DOOR REAR FRAME BRACKET

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  10. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

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  11. REMOVE REAR DOOR ARMREST COVER

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  12. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

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  13. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

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  14. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)

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  15. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

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  16. REMOVE REAR DOOR TRIM BRACKET

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  17. REMOVE REAR DOOR SERVICE HOLE COVER

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  18. REMOVE REAR DOOR CHECK ASSEMBLY

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  19. REMOVE REAR DOOR WEATHERSTRIP

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  20. REMOVE REAR DOOR GLASS RUN

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  21. REMOVE NO. 1 REAR DOOR VENT SEAL

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  22. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

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  23. REMOVE REAR DOOR QUARTER WINDOW GLASS

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  24. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

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  25. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

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  26. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or moulding excessively.


    1. Using a heat light, heat the rear door front window frame moulding.

    2. B001MIDE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      Using a moulding remover, disengage the clip and remove the rear door front window frame moulding.

  27. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY


    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.

    2. B001M86E01

      Tape a 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      Area Dimension
      A 5.0 mm

      Note

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 7 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the guide and 2 claws, remove the rear door window frame moulding sub-assembly from the door frame.