HEADLIGHT ASSEMBLY(for LED Headlight) DISASSEMBLY

PROCEDURE


  1. REMOVE HEADLIGHT LOCKING CAP


    1. A004YBJ

      Turn the headlight locking cap in the direction indicated by the arrow shown in the illustration, and remove it.

  2. REMOVE NO. 1 HEADLIGHT BULB


    1. Disconnect the connector.

    2. A004VGC

      Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

      Note

      Do not touch the bulb glass.

  3. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A004W26

      Turn the front turn signal light bulb and front turn signal light socket and wire in the direction indicated by the arrow shown in the illustration, and remove them as a unit.

    2. Remove the front turn signal light bulb from the front turn signal light socket and wire.

  4. REMOVE FRONT TURN SIGNAL LIGHT SOCKET AND WIRE


    1. A004VYD

      Disconnect the connector and remove the front turn signal light socket and wire.

  5. REMOVE HEADLIGHT LEVELING MOTOR


    1. A004W1Y

      Disconnect the connector.

    2. A004YKGE03

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips


      • Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.

      • Make sure to remember the number of aiming screw rotations.

    3. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to release it.

      Tech Tips

      When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction indicated by the arrow (2) shown in the illustration.

    4. A004Z5TE03

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    5. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

  6. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

  7. REMOVE LIGHT CONTROL LED ECU


    1. A004YW6

      Remove the 4 screws and disconnect the light control LED ECU with the No. 1 headlight cover.

    2. A004ZIG

      Disengage the clamp.

    3. Disconnect the connector to remove the light control LED ECU with the No. 1 headlight cover.

    4. A004Y9S

      Remove the screw.

    5. Disengage the guide to remove the light control LED ECU from the No. 1 headlight cover.

  8. REMOVE HEADLIGHT GASKET


    1. Remove the headlight gasket.

      Note

      After the headlight gasket is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.

  9. REMOVE HEADLIGHT CORD


    1. A004XP3

      Disconnect the 2 connectors to remove the headlight cord.