BACK DOOR ADJUSTMENT

CAUTION / NOTICE / HINT

B001MKWE01
Text in Illustration
*1 Centering Bolt
*2 Standard Bolt

Tech Tips


  • Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.

  • Specified torque for standard bolts is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSPECT BACK DOOR


    1. Check that the clearance measurements of areas *a through *l are within each standard range.

      B001MVGE01
      Standard Clearance
      Area Measurement Area Measurement
      *a 5.2 to 8.2 mm (0.205 to 0.323 in.) *b 0 to 3.0 mm (0 to 0.118 in.)
      *c 5.2 to 8.2 mm (0.205 to 0.323 in.) *d 4.0 to 7.0 mm (0.157 to 0.276 in.)
      *e 1.2 to 4.2 mm (0.0472 to 0.165 in.) *f 4.0 to 7.0 mm (0.157 to 0.276 in.)
      *g 1.1 to 4.7 mm (0.0433 to 0.185 in.) *h 3.25 to 7.25 mm (0.128 to 0.285 in.)
      *i -1.5 to 1.5 mm (-0.0591 to 0.0591 in.) *j 3.2 to 7.2 mm (0.126 to 0.283 in.)
      *k -1.8 to 2.2 mm (-0.0709 to 0.0866 in.) *l 3.85 to 5.85 mm (0.152 to 0.230 in.)

  2. REMOVE REAR NO. 2 FLOOR BOARD

    Click here

  3. REMOVE REAR DECK FLOOR BOX

    Click here

  4. REMOVE REAR NO. 3 FLOOR BOARD

    Click here

  5. REMOVE DECK FLOOR BOX RH

    Click here

  6. REMOVE REAR NO. 4 FLOOR BOARD (w/o Woofer)

    Click here

  7. REMOVE REAR NO. 4 FLOOR BOARD (w/ Woofer)

    Click here

  8. REMOVE DECK FLOOR BOX LH (w/o Woofer)

    Click here

  9. REMOVE DECK TRIM SERVICE HOLE COVER

    Click here

  10. REMOVE REAR DECK TRIM COVER

    Click here

  11. ADJUST BACK DOOR


    1. B001N6G

      Before adjusting the upper end of the back door up and down or left and right, loosen the bolts.

    2. Tighten the body side hinge after the adjustment.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    3. B001MG2

      Loosen the 3 bolts.

    4. Tighten the bolts after the adjustment.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  12. INSTALL REAR DECK TRIM COVER

    Click here

  13. INSTALL DECK TRIM SERVICE HOLE COVER

    Click here

  14. INSTALL DECK FLOOR BOX LH (w/o Woofer)

    Click here

  15. INSTALL REAR NO. 4 FLOOR BOARD (w/o Woofer)

    Click here

  16. INSTALL REAR NO. 4 FLOOR BOARD (w/ Woofer)

    Click here

  17. INSTALL DECK FLOOR BOX RH

    Click here

  18. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

  19. INSTALL REAR DECK FLOOR BOX

    Click here

  20. INSTALL REAR NO. 2 FLOOR BOARD

    Click here