FRONT DOOR DISASSEMBLY

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. REMOVE REAR NO. 2 FLOOR BOARD

    Click here

  3. REMOVE REAR DECK FLOOR BOX

    Click here

  4. REMOVE REAR NO. 3 FLOOR BOARD

    Click here

  5. REMOVE DECK FLOOR BOX RH

    Click here

  6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

    Click here

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B001N60

      Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug as shown in the illustration.

  9. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B001LQH

      Disengage the clip and claw, and remove the front door lower frame bracket garnish.

  10. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B001KD7

      Using a moulding remover, disengage the 3 clips, 7 claws and 2 guides as shown in the illustration.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  11. REMOVE DOOR ARMREST COVER (for Driver Side)


    1. B001LNU

      Remove the door armrest cover.

  12. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Driver Side)


    1. B001MTGE02
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door panel.

    2. B001LG5

      Remove the 3 screws.

    3. Using a clip remover, disengage the 11 clips.

    4. Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    5. Raise the front door trim board sub-assembly and remove it.

    6. w/ Seat Position Memory System:


      1. Disconnect the connector.

    7. B001LAW

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  13. REMOVE DOOR ASSIST GRIP COVER (for Front Passenger Side)


    1. B001KYY

      for Type A:


      1. Using a moulding remover, disengage the 2 clips, 2 claws and guide to remove the door assist grip cover.

        Note

        The clips may be difficult to disengage. When disengaging the clips, be careful not to damage the front door trim board sub-assembly and door assist grip assembly.

      2. B001LFK

        Remove the 2 clips from the door assist grip assembly.

    2. B001MNH

      for Type B:


      1. Using a moulding remover, disengage the 4 claws and guide to remove the door assist gripcover.

  14. REMOVE DOOR ASSIST GRIP ASSEMBLY (for Front Passenger Side)


    1. B001N6Y

      Remove the 2 screws.

    2. Disengage the 3 guides and remove the door assist grip assembly.

  15. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B001LLA

      Using a moulding remover, disengage the 3 clips, 8 claws and 4 guides as shown in the illustration.

    2. Disconnect each connector and remove the power window regulator switch assembly with front door armrest base panel.

  16. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for Front Passenger Side)


    1. B001M1EE02
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the front door panel.

    2. B001NEB

      Remove the 2 screws.

    3. Using a clip remover, disengage the 11 clips.

    4. Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    5. Raise the front door trim board sub-assembly and remove the front door trim board sub-assembly .

    6. B001KL9

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  17. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B001MEK

      Disengage the claw and 2 guides, and remove the front door inside handle sub-assembly as shown in the illustration.

  18. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System)

    Click here

  19. REMOVE FRONT DOOR WIRING SUB-ASSEMBLY (w/ Seat Position Memory System)


    1. B001KEO

      Disengage the 3 clamps and remove the front door wiring sub-assembly.

  20. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP


    1. B001LW1

      Disengage the 8 claws and remove the front door inner glass weatherstrip as shown in the illustration.

  21. REMOVE FRONT DOOR TRIM SEAL


    1. B001M5D

      Using a clip remover, disengage the 8 clips and remove the front door trim seal.

  22. REMOVE DOOR FRAME GARNISH


    1. B001N6W

      Disengage the clip and remove the door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  23. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  24. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

    Click here

  25. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  26. REMOVE OUTER MIRROR PROTECTOR

    Click here

  27. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  28. REMOVE WIRING HARNESS CLAMP BRACKET (w/o Memory)


    1. B001M2E

      Disengage the clamp.

    2. Remove the 2 screws and wiring harness clamp bracket.

  29. REMOVE FRONT DOOR TRIM BRACKET (for Driver Side)


    1. B001KRP

      Remove the 2 screws and front door trim bracket.

  30. REMOVE FRONT DOOR TRIM BRACKET (for Front Passenger Side)


    1. B001L97

      Remove the 2 screws and front door trim bracket.

  31. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B001KWG

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  32. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. B001KM6

      Remove the grommet.

    2. Connect the cable to the negative (-) battery terminal.

    3. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. Disconnect the power window regulator master switch assembly.

    6. B001N4G

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    7. B001M0VE02

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the door glass.

  33. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B001MHIE03
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator assembly.

    5. Remove the temporary bolt from the front door window regulator assembly.

  34. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. B001KZX

      Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly.

  35. REMOVE FRONT DOOR GLASS RUN


    1. B001M6Z

      Remove the front door glass run.

  36. REMOVE NO. 2 FRONT DOOR STIFFENER CUSHION


    1. B001KWNE02
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts.

    2. Disengage the 2 guides and remove the No. 2 front door stiffener cushion.

  37. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B001LWE

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly as shown in the illustration.

  38. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B001N6Z

      Remove the hole plug.

    2. B001N3Z

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  39. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. B001N5Q

      Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover as shown in the illustration.

  40. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B001MZ9

      Remove the hole plug.

    2. B001KBQ

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  41. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B001LXG

      Disengage the 2 claws.

    2. Disconnect the connector.

    3. B001N7V

      Move the lever in the direction indicated by the arrow in the illustration.

    4. B001MKJ

      Remove the front door outside handle assembly as shown in the illustration.

  42. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B001LYM

      Disengage the 3 claws and remove the front door front outside handle pad.

  43. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B001MG1

      Disengage the 2 claws and remove the front door rear outside handle pad.

  44. REMOVE FRONT DOOR LOCK ASSEMBLY


    1. B001NAP

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

    4. B001LWO

      Remove the door lock wiring harness seal from the front door lock assembly.

  45. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. B001KWH

      Remove the front door lock remote control cable assembly.

  46. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. B001LLN

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001M6V

      Remove the front door inside locking cable assembly.

  47. REMOVE FRONT DOOR WIRE


    1. B001L9X

      Disconnect the connector.

    2. Disengage the 5 clamps and remove the front door wire.

  48. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B001N1C

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the front door outside handle frame sub-assembly to disengage the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove it.

  49. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B001LITE02

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  50. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B001L0F

      Remove the bolt, 2 nuts and front door check assembly.

  51. REMOVE FRONT DOOR WEATHERSTRIP


    1. B001KZ2E02
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 20 clips and remove the front door weatherstrip.

  52. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. B001MHA

      Using a clip remover, disengage the 8 clips and remove the front door No. 2 weatherstrip.

  53. REMOVE FRONT DOOR PANEL CUSHION


    1. B001MRJ

      Using a clip remover, disengage the 2 claws and remove the 2 front door panel cushions.

  54. REMOVE DOOR DUST PROOF SEAL


    1. B001LPY

      Remove the door dust proof seal.

  55. REMOVE NO. 1 DOOR TRIM PAD (w/ Door Trim Pad)


    1. B001M7R

      Remove the 2 No. 1 door trim pads.

  56. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  57. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  58. REMOVE FRONT DOOR OUTSIDE STRIPE

    Click here

  59. REMOVE FRONT DOOR REAR OUTSIDE STRIPE

    Click here

  60. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  61. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

    Click here