REAR DOOR DISASSEMBLY

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work Click here.

  2. REMOVE REAR NO. 2 FLOOR BOARD

    Click here

  3. REMOVE REAR DECK FLOOR BOX

    Click here

  4. REMOVE REAR NO. 3 FLOOR BOARD

    Click here

  5. REMOVE DECK FLOOR BOX RH

    Click here

  6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

    Click here

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B001MTC

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

  9. REMOVE REAR DOOR REAR FRAME BRACKET


    1. B001NAG

      Disengage the clip, 3 claws and 3 guides and remove the rear door rear frame bracket.

  10. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. B001KE1

      Using a moulding remover, disengage the 3 clips, 4 claws and 2 guides as shown in the illustration.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  11. REMOVE REAR DOOR ARMREST COVER


    1. B001MCH

      Remove the rear door armrest cover.

  12. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B001LNRE01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the rear door panel.

    2. B001LMJ

      Remove the 2 screws.

    3. Using a clip remover, disengage the 9 clips.

    4. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

      B001KDT

    5. Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    6. Disconnect the connector.

    7. B001N3M

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    8. Remove the rear door trim board clip (blue) from the rear door trim board.

  13. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B001L1A

      Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly as shown in the illustration.

  14. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. B001MJSE01
      Text in Illustration
      *1 Screwdriver

      Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  15. REMOVE REAR DOOR TRIM SEAL


    1. B001LJ0

      Using a clip remover, disengage the 6 clips and remove the rear door trim seal.

  16. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)


    1. B001LPJ

      Disconnect the connector.

    2. Remove the 3 bolts and rear door speaker cover.

  17. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  18. REMOVE REAR DOOR FRAME GARNISH


    1. B001L41

      Disengage the clip and remove the rear door frame garnish.

      Tech Tips

      This garnish needs to be replaced with a new one because the clip will break when removing it.

  19. REMOVE REAR DOOR TRIM BRACKET


    1. B001NF3

      Remove the 2 screws and rear door trim bracket.

  20. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B001KQS

      Disengage the clamp.

    2. Disconnect the connector and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  21. REMOVE REAR DOOR CHECK ASSEMBLY


    1. B001MSB

      Remove the 3 bolts and rear door check assembly.

  22. REMOVE REAR DOOR WEATHERSTRIP


    1. B001KAHE02
      Text in Illustration
      *1 Double-sided Tape

      Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.

  23. REMOVE REAR DOOR GLASS RUN


    1. B001KK5

      Remove the rear door glass run.

  24. REMOVE NO. 1 REAR DOOR VENT SEAL


    1. B001MG3

      Remove the No. 1 rear door vent seal.

  25. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. B001KGGE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

    2. Remove the bolt and screw and rear door window division bar sub-assembly.

      Note

      When the rear door window division bar sub-assembly is removed, do not allow the rear door quarter window glass to fall.

    3. Remove the temporary bolt from the rear door window division bar sub-assembly.

  26. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. B001MP7

      Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  27. REMOVE NO. 2 REAR DOOR VENT SEAL


    1. B001MZK

      Remove the No. 2 rear door vent seal.

  28. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. B001LVG

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the door glass.

  29. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY


    1. B001N71E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  30. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  31. REMOVE REAR DOOR CUSHION


    1. B001LOQE02
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts.

    2. Disengage the 2 guides and remove the rear door cushion.

  32. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. B001MUNE06
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator assembly.

    5. Remove the temporary bolt from the rear door window regulator assembly.

  33. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. B001L7M

      Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

  34. REMOVE REAR DOOR LOCK ASSEMBLY


    1. B001MAD

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. B001MKO

      Remove the door lock wiring harness seal from the rear door lock assembly.

  35. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. B001K8T

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001MWU

      Remove the rear door lock remote control cable assembly.

  36. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. B001M2M

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001KFD

      Remove the rear door lock remote control cable assembly.

  37. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. B001MPR

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001MAV

      Remove the rear door inside locking cable assembly.

  38. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. B001KYA

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001LW7

      Remove the rear door inside locking cable assembly.

  39. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. B001N14

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  40. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. B001MMP

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. B001N2J

      Move the lever in the direction indicated by the arrow in the illustration.

    3. B001L90

      Remove the rear door outside handle assembly as shown in the illustration.

  41. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B001MO3

      Disengage the 3 claws and remove the rear door front outside handle pad.

  42. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B001M13

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  43. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B001LVJ

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

  44. REMOVE NO. 2 REAR DOOR WEATHERSTRIP


    1. B001LM5

      Using a clip remover, disengage the 4 clips and remove the No. 2 rear door weatherstrip.

  45. REMOVE REAR DOOR PANEL CUSHION


    1. B001MAW

      Using a clip remover, disengage the claw and remove the rear door panel cushion.

  46. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  47. REMOVE NO. 3 REAR DOOR WEATHERSTRIP

    Tech Tips

    When removing the No. 3 rear door weatherstrip, heat the vehicle body and No. 3 rear door weatherstrip using a heat light.

    Note

    Do not heat the vehicle body or No. 3 rear door weatherstrip excessively.


    1. Using a heat light, heat the No. 3 rear door weatherstrip.

      Heating Temperature
      Item Temperature
      Vehicle Body 40 to 60°C (104 to 140°F)
      No. 3 Rear Door Weatherstrip 20 to 30°C (68 to 86°F)
    2. B001L30E02
      Text in Illustration
      *1 Double-sided Tape

      Remove the No. 3 rear door weatherstrip.

  48. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  49. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  50. REMOVE REAR DOOR OUTSIDE STRIPE

    Click here

  51. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

    Click here