BACK DOOR GLASS INSTALLATION

PROCEDURE


  1. INSTALL BACK DOOR GLASS ADHESIVE DAM


    1. Apply Primer G to the installation part of the back door glass adhesive dam.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. B001KUFE03
      Text in Illustration
      *A Back Side
      *1 Marking for Dam Pasting

      Install 4 new back door glass adhesive dams onto the back door glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  2. INSTALL BACK WINDOW LOWER MOULDING


    1. Apply Primer G to the installation part of the back window lower moulding.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. B001N6DE03
      Text in Illustration
      *A Back Side

      Install a new back window lower moulding onto the back door glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 0 to 3.0 mm (0 to 0.118 in.)
      b 4.8 to 6.4 mm (0.189 to 0.252 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK WINDOW OUTSIDE MOULDING LH


    1. Apply Primer G to the installation part of the back window outside moulding LH.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. B001MW8E02
      Text in Illustration
      *A Back Side

      Install a new back window outside moulding LH onto the back door glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 7.0 mm (0.276 in.)
      b 6.0 to 7.5 mm (0.236 to 0.295 in.)
      c 9.7 to 12.7 mm (0.382 to 0.500 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL BACK WINDOW OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  5. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of the No. 1 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. B001LHLE03
      Text in Illustration
      *A Back Side
      *1 Marking for Spacer Pasting

      Install a new No. 1 back window glass spacer onto the back door glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  6. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the installation part of the No. 2 back window glass spacer.

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

    2. B001L5GE03
      Text in Illustration
      *A Back Side
      *1 Marking for Spacer Pasting

      Install a new No. 2 back window glass spacer onto the back door glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  7. INSTALL BACK DOOR GLASS SUB-ASSEMBLY


    1. Using a brush, coat the installation surface on the vehicle body with Primer M.

      B001KH9E03
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

      B001LDFE03
      Text in Illustration
      *A Back Side - -
      *1 Adhesive Center *2 Ceramic Notch
      *3 Primer G - -
      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.)
      b 9.0 mm (0.354 in.)
      c 8.0 mm (0.315 in.)
      d 8.0 mm (0.315 in.)
      e 12.4 mm (0.488 in.)
      f 37.6 mm (1.480 in.)
      g 16.0 mm (0.630 in.)
      h 8.0 mm (0.315 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B001NALE10
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        B001KKRE03
        Text in Illustration
        *A Back Side - -
        *1 Adhesive Center *2 Ceramic Notch
        *3 Adhesive - -
        Standard Dimension
        Area Dimension
        a 13.0 mm (0.512 in.)
        b 13.0 mm (0.512 in.)
        c 16.4 mm (0.646 in.)
        d 41.6 mm (1.638 in.)
        e 7.8 mm (0.307 in.)
        f 5.7 mm (0.224 in.)

    4. Install the back door glass.


      1. B001KE5E01
        Text in Illustration
        *1 Matchmark

        Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A004XQ7

        Using suction cups, engage the 2 clips to install the back door glass (when glass with all clips is used).

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back door glass.

      4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      5. B001NE0E17
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the back door glass rim.

      6. Hold the back door glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    5. Engage the 2 clamps.

    6. Connect each connector.

  8. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

    Click here

  9. INSTALL BACK DOOR TRIM BOARD ASSEMBLY

    Click here

  10. INSTALL BACK DOOR SIDE GARNISH LH

    Click here

  11. INSTALL BACK DOOR SIDE GARNISH RH

    Click here

  12. INSTALL REAR SPOILER SUB-ASSEMBLY

    Click here

  13. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.