WINDSHIELD GLASS INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      B001L3ME02
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield glass edge side
      Standard Dimension
      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.578 in.)

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. B001MG7E02

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Note

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. B001K9IE02
      Text in Illustration
      *A Back Side

      Install the windshield outside moulding onto the windshield glass as shown in the illustration.

  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM (for LHD)


    1. B001KRXE01

      Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.

      Standard Measurement
      Area Specified Condition
      a 2820 to 2830 mm (111.0 to 111.4 in.)

    2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.

      B001N0CE02
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      Standard Dimension
      Area Dimension
      a 16.0 mm (0.630 in.) or more
      b 12.0 mm (0.472 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      B001KFHE02
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam
      Standard Dimension
      Area Dimension
      a 9.5 mm (0.374 in.)
      b 6.5 mm (0.256 in.)

  5. INSTALL WINDSHIELD GLASS ADHESIVE DAM (for RHD)


    1. B001KRXE01

      Cut the back window moulding lower so that it is the appropriate size as shown in the illustration.

      Standard Measurement
      Area Specified Condition
      a 2820 to 2830 mm (111.0 to 111.4 in.)

    2. Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.

      B001KNCE02
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      Standard Dimension
      Area Dimension
      a 16.0 mm (0.630 in.) or more
      b 12.0 mm (0.472 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.

      B001LC5E02
      Text in Illustration
      *A Back Side - -
      *1 Ceramic Notch *2 Windshield Glass Adhesive Dam
      Standard Dimension
      Area Dimension
      a 9.5 mm (0.374 in.)
      b 6.5 mm (0.256 in.)

  6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for LHD)


    1. B001ML3E01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      B001KAME02
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.

      B001MH0E03
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 7.0 mm (0.276 in.) or more
      c 19.0 mm (0.748 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B001NALE10
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        B001LXDE03
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -
        Standard Dimension
        Area Dimension
        a 9.4 to 10.7 mm (0.370 to 0.421 in.)
        b 3.0 mm (0.118 in.)
        c 6.5 mm (0.256 in.)
        d 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. B001ML3E01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. B001MJVE02
        Text in Illustration
        *1 Dam
        *2 Adhesive
        *3 Windshield

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Front Window Deicer System:


      1. Engage the 3 clamps.

      2. Connect the connector.

  7. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY (for RHD)


    1. B001ML3E01
      Text in Illustration
      *1 Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with Primer M.

      B001KAME02
      Text in Illustration
      *1 Primer M *2 Brush
      *3 Adhesive *4 Edge of Curved Surface
      *a CORRECT *b WRONG

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the application area of adhesive with Primer G.

      B001MJME02
      Text in Illustration
      *A Back Side - -
      *1 Primer G *2 Ceramic Notch
      *3 Adhesive Center - -
      Standard Dimension
      Area Dimension
      a 11.0 mm (0.433 in.) or more
      b 15.0 mm (0.591 in.) or more
      c 19.0 mm (0.748 in.) or more

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B001NALE10
        Text in Illustration
        *1 Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 mm (0.315 in.) or more
        b 12.0 mm (0.472 in.) or more

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        B001M80E02
        Text in Illustration
        *A Back Side - -
        *1 Adhesive *2 Ceramic Notch
        *3 Adhesive Center - -
        Standard Dimension
        Area Dimension
        a 9.7 to 10.7 mm (0.382 to 0.421 in.)
        b 3.0 mm (0.118 in.)
        c 6.5 mm (0.256 in.)
        d 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive onto the ceramic notches.

    5. B001ML3E01
      Text in Illustration
      *1 Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. B001MJVE02
        Text in Illustration
        *1 Dam
        *2 Adhesive
        *3 Windshield

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. w/ Front Window Deicer System:


      1. Engage the 3 clamps.

      2. Connect the connector.

  8. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  9. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to the original position.

  10. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof)

    Click here

  11. INSTALL VISOR HOLDER

    Click here

  12. INSTALL VISOR ASSEMBLY LH

    Click here

  13. INSTALL VISOR BRACKET COVER (for LH Side)

    Click here

  14. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  15. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  16. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  17. INSTALL NO. 1 ROOM LIGHT ASSEMBLY

    Click here

  18. INSTALL MAP LIGHT ASSEMBLY

    Click here

  19. INSTALL FRONT PILLAR GARNISH LH

    Click here

  20. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  21. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  23. INSTALL HUMIDITY SENSOR (w/ Humidity Sensor)

    Click here

  24. INSTALL PROTECTOR (w/ Humidity Sensor)

    Click here

  25. INSTALL RAIN SENSOR TAPE (w/ Rain Sensor)

    Click here

  26. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  27. INSTALL RAIN SENSOR COVER (w/ Rain Sensor)

    Click here

  28. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    Click here

  29. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

    Click here

  30. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)

    Click here

  31. CLEAN WINDSHIELD GLASS (w/ Rain Sensor)

    Click here

  32. INSTALL WINDSHIELD OUTSIDE MOULDING LH

    Click here

  33. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  34. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  35. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH

    Click here

  36. INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR RH

    Tech Tips

    Use the same procedure as for the LH side.

  37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  38. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  39. INSTALL FRONT WIPER ARM HEAD CAP

    Click here