ROOF HEADLINING REASSEMBLY

PROCEDURE


  1. INSTALL NO. 1 ROOF WIRE (for LHD)


    1. When using a new roof headlining assembly:


      1. Using a knife, cut the roof headlining at the markings as shown in the illustration.

        B001KD6C01
        *A w/o Sliding Roof *B w/ Sliding Roof
        *C w/o Pre-collision System *D w/ Pre-collision System
        *E w/ Rain Sensor *F w/ EC Mirror
        *G w/ Humidity Sensor - -
        *a Marking *b Cut

    2. Apply double-sided tape as shown in the illustration.

      B001LG1C03
      *A w/o Sliding Roof *B w/ Sliding Roof
      *a Marking - -
      B001MUK Double-sided Tape - -
      Double-sided Tape Size
      Area Dimension Area Dimension
      A 1 mm (0.0394 in.) B 15 mm (0.591 in.)
      C 20 mm (0.787 in.) - -

    3. Remove the release paper from the double-sided tape.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Align the pink marking tape (A) on the front part of the No. 1 roof wire with the front tab of the roof headlining assembly.

      B001KOLC01
      *A w/o Sliding Roof *B w/ Sliding Roof
      *C w/o Pre-collision System *D w/ Pre-collision System
      *E w/ Rain Sensor *F w/ EC Mirror
      *G w/ Humidity Sensor - -
      *a Marking Tape (A) *b Marking Tape (B)
      *c Marking Tape (C) *d Marking
      *e Joint Box *f 90°
      *g Adjustment Area - -

    5. Align the joint box with the roof headlining marking, and secure it using the tape.

    6. Align the pink marking tape (B) on the No. 1 roof wire with the markings on the roof headlining assembly.

    7. Attach the No. 1 roof wire, starting from the front tab of the roof headlining assembly to the pink marking tape (B) while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

    8. Engage each clamp.

    9. Attach the No. 1 roof wire, starting from the pink marking tape (B) to the visor connector RH part while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

    10. Turn the visor connector RH clockwise approximately 90° to install the connector to the roof headlining assembly.

    11. Turn the visor connector LH clockwise approximately 90° to install the connector to the roof headlining assembly.

    12. Attach the No. 1 roof wire, starting from the joint box to the adjustment area while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

    13. Align the pink marking tape (C) on the No. 1 roof wire with the markings on the roof headlining assembly.

    14. Attach the No. 1 roof wire, starting from the pink marking tape (C) to the adjustment area while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

      Tech Tips

      Secure the extra length of the No. 1 roof wire in the adjustment area.

    15. Install the No. 1 roof wire to the roof headlining assembly with adhesive tape.

      B001KUWC01
      *A w/o Sliding Roof *B w/ Sliding Roof
      *C w/o Pre-collision System *D w/ Pre-collision System
      *E w/ Rain Sensor *F w/ EC Mirror
      *G w/ Humidity Sensor - -
      *1 No. 1 Roof Wire - -
      *a Correct *b Incorrect
      *c 15 mm (0.591 in.) or more - -
      Adhesive Tape Size
      Area Dimension Area Dimension
      A 20 mm (0.787 in.) B 100 mm (3.94 in.)

  2. INSTALL NO. 1 ROOF WIRE (for RHD)


    1. When using a new roof headlining assembly:


      1. Using a knife, cut the roof headlining at the markings as shown in the illustration.

        B001L4WC01
        *A w/o Sliding Roof *B w/ Sliding Roof
        *C w/o Pre-collision System *D w/ Pre-collision System
        *E w/ Humidity Sensor *F w/ EC Mirror
        *G w/ Rain Sensor - -
        *a Marking *b Cut

    2. Apply double-sided tape as shown in the illustration.

      B001LG1C03
      *A w/o Sliding Roof *B w/ Sliding Roof
      *a Double-sided Tape *b Marking
      Double-sided Tape Size
      Area Dimension Area Dimension
      A 1 mm (0.0394 in.) B 15 mm (0.591 in.)
      C 20 mm (0.787 in.) - -

    3. Remove the release paper from the double-sided tape.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Align the pink marking tape (A) on the front part of the No. 1 roof wire with the front tab of the roof headlining assembly.

      B001LRXC01
      *A w/o Sliding Roof *B w/ Sliding Roof
      *C w/o Pre-collision System *D w/ Pre-collision System
      *E w/ Humidity Sensor *F w/ EC Mirror
      *G w/ Rain Sensor - -
      *a Marking Tape (A) *b Marking Tape (B)
      *c Marking Tape (C) *d Marking
      *e Joint Box *f 90°
      *g Adjustment Area - -

    5. Align the joint box with the roof headlining marking, and secure it using the tape.

    6. Align the pink marking tape (B) on the No. 1 roof wire with the markings on the roof headlining assembly.

    7. Attach the No. 1 roof wire, starting from the front tab of the roof headlining assembly to the pink marking tape (B) while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

    8. Engage each clamp.

    9. Attach the No. 1 roof wire, starting from the pink marking tape (B) to the visor connector RH part while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

    10. Turn the visor connector RH clockwise approximately 90° to install the connector to the roof headlining assembly.

    11. Turn the visor connector LH clockwise approximately 90° to install the connector to the roof headlining assembly.

    12. Attach the No. 1 roof wire, starting from the joint box to the adjustment area while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

    13. Align the pink marking tape (C) on the No. 1 roof wire with the markings on the roof headlining assembly.

    14. Attach the No. 1 roof wire, starting from the pink marking tape (C) to the adjustment area while aligning it with the double-sided tape.

      Note


      • Securely attach the No. 1 roof wire.

      • If any of the No. 1 roof wire is left loose, it will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

      Tech Tips

      Secure the extra length of the No. 1 roof wire in the adjustment area.

    15. Install the No. 1 roof wire to the roof headlining assembly with adhesive tape.

      B001M14C01
      *A w/o Sliding Roof *B w/ Sliding Roof
      *C w/o Pre-collision System *D w/ Pre-collision System
      *E w/ Humidity Sensor *F w/ EC Mirror
      *G w/ Rain Sensor - -
      *1 No. 1 Roof Wire - -
      *a Correct *b Incorrect
      *c 15 mm (0.591 in.) or more - -
      Adhesive Tape Size
      Area Dimension Area Dimension
      A 20 mm (0.787 in.) B 100 mm (3.94 in.)

  3. INSTALL NO. 2 ROOF SILENCER PAD (w/o Sliding Roof)


    1. Align the 2 No. 2 roof silencer pads with the markings on the roof headlining assembly and install them using hot-melt glue as shown in the illustration.

      B001KK8E01
      Text in Illustration
      *a 5 mm (0.197 in.) *b Marking

  4. INSTALL NO. 2 ROOF SILENCER PAD (w/ Sliding Roof)


    1. Align the No. 2 roof silencer pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

      B001KNFE01
      Text in Illustration
      *a 5 mm (0.197 in.) *b Marking

  5. INSTALL NO. 4 ROOF SILENCER PAD (w/o Sliding Roof)


    1. Align the No. 4 roof silencer pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

      B001MPGE01
      Text in Illustration
      *a 5 mm (0.197 in.) *b Marking

  6. INSTALL NO. 3 ROOF SILENCER PAD (w/o Sliding Roof)


    1. Align the No. 3 roof silencer pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

      B001KXYE01
      Text in Illustration
      *a 5 mm (0.197 in.) *b Marking

  7. INSTALL NO. 1 ROOF SILENCER PAD (w/o Sliding Roof)


    1. Align the No. 1 roof silencer pad with the markings on the roof headlining assembly and install it using hot-melt glue as shown in the illustration.

      B001LCZE01
      Text in Illustration
      *a 5 mm (0.197 in.) *b Marking

  8. INSTALL VANITY LIGHT ASSEMBLY

    Tech Tips

    Use the same procedure for the other vanity light.

    Click here

  9. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

    Click here