CAUTION / NOTICE / HINT
Tech Tips
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
PROCEDURE
INSTALL FRONT AXLE HUB SUB-ASSEMBLY
Secure the steering knuckle between aluminum plates in a vise.
Note
Do not overtighten the vise.
Install the front axle hub sub-assembly and front disc brake dust cover with the 4 bolts.
INSTALL FRONT AXLE ASSEMBLY
Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.
Note
When installing the nuts, keep the bolts from rotating.
INSTALL FRONT DRIVE SHAFT ASSEMBLY
| *a | Matchmark |
Align the matchmarks on the front drive shaft assembly and front axle hub sub-assembly and install the front drive shaft assembly to the front axle hub sub-assembly.
CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY
Install the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.
CONNECT TIE ROD END SUB-ASSEMBLY
INSTALL FRONT DISC
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
TEMPORARILY INSTALL FRONT AXLE SHAFT NUT
Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using a non-residue solvent.
Note
Be sure to perform this work even when using a new drive shaft.
Keep the threaded parts free of oil and foreign matter.
Using a socket wrench (30 mm), while applying the brakes, temporarily install the front axle shaft nut.
Note
Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.
Tech Tips
Keep depressing the brake pedal to prevent the drive shaft from rotating.
SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
REMOVE FRONT DISC
INSPECT FRONT AXLE HUB BEARING LOOSENESS
INSPECT FRONT AXLE HUB RUNOUT
INSTALL FRONT DISC
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
INSTALL FRONT FLEXIBLE HOSE
Install the front flexible hose to the steering knuckle with the bolt.
INSTALL FRONT SPEED SENSOR
Install the front speed sensor and front flexible hose to the front shock absorber with the bolt and clamp.
Note
Do not twist the front speed sensor when installing it.
Tech Tips
Install the front flexible hose first and then the speed sensor harness bracket.
Install the front speed sensor to the steering knuckle with the bolt.
Note
Do not twist the front speed sensor when installing it.
INSTALL FRONT AXLE SHAFT NUT
Using a chisel and hammer, stake the front axle shaft nut.
INSTALL FRONT WHEEL
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Connect the cable to the negative (-) auxiliary battery terminal.
for 2ZR-FXE: Click here
for 5ZR-FXE: Click here
Connect the reservoir level switch connector.
Clear the DTCs Click here.
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
CHECK FOR SPEED SENSOR SIGNAL