CAUTION / NOTICE / HINT
Note
When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.
Tech Tips
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
PROCEDURE
PRECAUTION
Note
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.
DISABLE BRAKE CONTROL
REMOVE FRONT WHEEL
SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
Remove the 2 bolts and separate the front disc brake caliper assembly.
Note
Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging down by the flexible hose.
REMOVE FRONT DISC
REMOVE FRONT AXLE HUB BOLT
| *1 | Nut |
Temporarily install 2 nuts to the front axle hub bolts as shown in the illustration.
| Recommended service nut |
|---|
| Thread diameter: 12.0 mm (0.472 in.) |
| Thread pitch: 1.5 mm (0.0591 in.) |
Note
Install the nuts to prevent damage to the hub bolts.
Using SST and a screwdriver or an equivalent tool to hold the front axle hub, remove the front axle hub bolt.
Note
Do not damage the threads of the front axle hub bolts.
INSTALL FRONT AXLE HUB BOLT
| *1 | Nut |
| *2 | Washer |
Install a washer and service nut to a new front axle hub bolt as shown in the illustration.
| Recommended service nut |
|---|
| Thread diameter: 12.0 mm (0.472 in.) |
| Thread pitch: 1.5 mm (0.0591 in.) |
Tech Tips
Recommended thickness of the washer is 5 mm (0.197 in.) or more.
Using a screwdriver or an equivalent tool to hold the front axle hub, install the hub bolt by tightening the nut.
Note
Install the nuts to prevent damage to the front axle hub bolts.
Do not damage the threads of the front axle hub bolts.
Remove the 3 nuts and washer from the 3 front axle hub bolts.
INSTALL FRONT DISC
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Note
Do not twist the flexible hose when installing the front disc brake caliper assembly.
INSTALL FRONT WHEEL
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Connect the cable to the negative (-) auxiliary battery terminal.
for 2ZR-FXE: Click here
for 5ZR-FXE: Click here
Connect the reservoir level switch connector.
Clear the DTCs Click here.