MOTOR CABLE INSTALLATION

PROCEDURE

1. INSTALL MOTOR CABLE

   Note

   Wear insulated gloves.

   
   

   1. Install the motor cable to the hybrid transaxle assembly with the 3 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Keep the sealing surface of the motor cable and the connector terminal joint free of foreign matter.

   2. Engage the 2 claws to install a new terminal cap.

      Note

      When installing the terminal cap to the motor cable terminal block, keep the sealing surface free of foreign matter.

   3. 

      Place the motor cable connector shell in position and install it with the 2 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   4. Connect the 3 clamps.

2. INSTALL INVERTER TRAY BRACKET (for 2ZR-FXE)

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3. INSTALL INVERTER TRAY BRACKET (for 5ZR-FXE)

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4. INSTALL INVERTER RESERVE TANK ASSEMBLY (for 2ZR-FXE)

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5. INSTALL INVERTER RESERVE TANK ASSEMBLY (for 5ZR-FXE)

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6. INSTALL INVERTER WITH CONVERTER ASSEMBLY

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7. CONNECT WATER HOSE

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8. CONNECT NO. 2 ENGINE ROOM WIRE

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9. REMOVE INVERTER COVER

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10. CONNECT NO. 2 ENGINE WIRE

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11. CONNECT MOTOR CABLE

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12. CONNECT GENERATOR CABLE

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13. CONNECT FRAME WIRE

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14. CHECK HIGH VOLTAGE CABLE CONNECTION

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15. INSTALL INVERTER COVER

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16. INSTALL ENGINE ROOM MAIN WIRE

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17. INSTALL NO. 1 INVERTER BRACKET

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18. INSTALL SERVICE PLUG GRIP

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19. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

20. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE

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21. INSTALL DECK FLOOR BOX RH

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22. INSTALL REAR NO. 3 FLOOR BOARD

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23. INSTALL REAR DECK FLOOR BOX

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24. INSTALL REAR NO. 2 FLOOR BOARD

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25. ADD COOLANT (for Inverter)

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26. INSPECT FOR COOLANT LEAK (for Inverter)

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27. INSTALL RADIATOR SUPPORT OPENING COVER

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28. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover)

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29. INSTALL NO. 1 ENGINE UNDER COVER (for 2ZR-FXE)

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30. INSTALL NO. 1 ENGINE UNDER COVER (for 5ZR-FXE)

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31. INSTALL FRONT LOWER BUMPER ABSORBER (for 2ZR-FXE)

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32. INSTALL FRONT LOWER BUMPER ABSORBER (for 5ZR-FXE)

    Click here