OIL PUMP REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  2. INSTALL ENGINE STAND

    Click here

  3. REMOVE ENGINE HANGERS

    Click here

  4. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  6. REMOVE WATER BY-PASS PIPE

    Click here

  7. REMOVE INTAKE MANIFOLD

    Click here

  8. REMOVE FUEL VAPOR FEED PIPE

    Click here

  9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  10. REMOVE NO. 1 DELIVERY PIPE SPACER

    Click here

  11. REMOVE FUEL INJECTOR ASSEMBLY

    Click here

  12. REMOVE IGNITION COIL ASSEMBLY

    Click here

  13. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  14. REMOVE CYLINDER HEAD COVER GASKET

    Click here

  15. REMOVE SPARK PLUG TUBE GASKET

    Click here

  16. SET NO. 1 CYLINDER TO TDC / COMPRESSION

    Click here

  17. REMOVE CRANKSHAFT PULLEY

    Click here

  18. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

    Click here

  19. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. B001LZH

      Remove the 3 bolts and engine mounting bracket RH.

    2. B001LYT

      Remove the 4 bolts and oil filter bracket.

    3. B001KWI

      Remove the 2 O-rings.

    4. B001KUOE02
      Text in Illustration
      *1 Seal Washer

      Remove the 18 bolts and seal washer.

    5. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      B001KPVE01
      Text in Illustration
      *1 Protective Tape

      Note


      • Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

      • Pry the timing chain cover out evenly in order to prevent damaging the knock pins.

      Tech Tips

      Tape the screwdriver tip before use.

    6. B001M3Q

      Remove the 3 O-rings.

  20. REMOVE TIMING CHAIN COVER OIL SEAL


    1. Place the timing chain cover on wooden blocks.

    2. B001KWKE02
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Using a screwdriver and hammer, knock out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the surface of the oil seal press fit hole.

  21. REMOVE CHAIN TENSIONER SLIPPER

    Click here

  22. REMOVE NO. 1 CHAIN VIBRATION DAMPER

    Click here

  23. REMOVE NO. 2 CHAIN VIBRATION DAMPER

    Click here

  24. REMOVE CHAIN SUB-ASSEMBLY

    Click here

  25. REMOVE CRANKSHAFT TIMING SPROCKET


    1. B001MGH

      Remove the crankshaft timing sprocket.

  26. REMOVE NO. 2 CHAIN SUB-ASSEMBLY


    1. Temporarily tighten the crankshaft pulley and crankshaft pulley bolt.

    2. B001LLLE01

      Using SST, remove the oil pump drive shaft sprocket nut while holding the crankshaft pulley.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021

    3. Remove SST, the crankshaft pulley and crankshaft pulley bolt.

    4. B001LF2

      Remove the bolt, chain tensioner plate and chain damper spring.

    5. B001KQ4E01
      Text in Illustration
      *1 Oil Pump Drive Gear
      *2 Oil Pump Drive Shaft Gear
      *3 No. 2 Chain Sub-assembly

      Remove the oil pump drive gear, oil pump drive shaft gear and No. 2 chain sub-assembly.

  27. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

    Click here

  28. REMOVE CRANKSHAFT TIMING GEAR KEY

    Click here

  29. REMOVE OIL PAN DRAIN PLUG

    Click here

  30. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. B001M2C

      Remove the 10 bolts and 2 nuts.

    2. B001KI1

      Insert the blade of an oil pan seal cutter between the crankcase and oil pan. Cut through the sealer and remove the oil pan.

      Note

      Be careful not to damage the contact surfaces of the crankcase, chain cover and oil pan.

  31. REMOVE OIL PUMP ASSEMBLY


    1. B001N1W

      Remove the 3 bolts and oil pump.