OIL PUMP REMOVAL

PROCEDURE

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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2. INSTALL ENGINE STAND

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3. REMOVE ENGINE HANGERS

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4. REMOVE THROTTLE BODY ASSEMBLY

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5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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6. REMOVE EGR PIPE ASSEMBLY (w/ EGR System)

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7. REMOVE EGR VALVE ASSEMBLY (w/ EGR System)

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8. REMOVE EGR COOLER SUB-ASSEMBLY (w/ EGR System)

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9. REMOVE WATER BY-PASS PIPE (w/o EGR System)

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10. REMOVE INTAKE MANIFOLD

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11. REMOVE FUEL VAPOR FEED PIPE

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12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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13. REMOVE NO. 1 DELIVERY PIPE SPACER

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14. REMOVE FUEL INJECTOR ASSEMBLY

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15. REMOVE IGNITION COIL ASSEMBLY

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16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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17. REMOVE CYLINDER HEAD COVER GASKET

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18. REMOVE SPARK PLUG TUBE GASKET

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19. SET NO. 1 CYLINDER TO TDC / COMPRESSION

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20. REMOVE CRANKSHAFT PULLEY

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21. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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22. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

    
    

    1. 

       Remove the 3 bolts and engine mounting bracket RH.

    2. 

       Remove the 4 bolts and oil filter bracket.

    3. 

       Remove the 2 O-rings.

    4. 

       Text in Illustration

       *1	Seal Washer

       Remove the 18 bolts and seal washer.

    5. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

       

       Text in Illustration

       *1	Protective Tape

       Note

       
       

       • Be careful not to damage the contact surfaces of the timing chain cover, cylinder block, and cylinder head.

       • Pry the timing chain cover out evenly in order to prevent damaging the knock pins.

       Tech Tips

       Tape the screwdriver tip before use.

    6. 

       Remove the 3 O-rings.

23. REMOVE TIMING CHAIN COVER OIL SEAL

    
    

    1. Place the timing chain cover on wooden blocks.

    2. 

       Text in Illustration

       *1	Protective Tape
       *2	Wooden Block

       Using a screwdriver and hammer, knock out the oil seal.

       Tech Tips

       Tape the screwdriver tip before use.

       Note

       Do not damage the surface of the oil seal press fit hole.

24. REMOVE CHAIN TENSIONER SLIPPER

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25. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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26. REMOVE NO. 2 CHAIN VIBRATION DAMPER

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27. REMOVE CHAIN SUB-ASSEMBLY

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28. REMOVE CRANKSHAFT TIMING SPROCKET

    
    

    1. 

       Remove the crankshaft timing sprocket.

29. REMOVE NO. 2 CHAIN SUB-ASSEMBLY

    
    

    1. Temporarily tighten the crankshaft pulley and crankshaft pulley bolt.

    2. 

       Using SST, remove the oil pump drive shaft sprocket nut while holding the crankshaft pulley.

       SST

       09213-58014   ( 91551-80840 )

       09330-00021

    3. Remove SST, the crankshaft pulley and crankshaft pulley bolt.

    4. 

       Remove the bolt, chain tensioner plate and chain damper spring.

    5. 

       Text in Illustration

       *1	Oil Pump Drive Gear
       *2	Oil Pump Drive Shaft Gear
       *3	No. 2 Chain Sub-assembly

       Remove the oil pump drive gear, oil pump drive shaft gear and No. 2 chain sub-assembly.

30. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

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31. REMOVE CRANKSHAFT TIMING GEAR KEY

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32. REMOVE OIL PAN DRAIN PLUG

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33. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

    
    

    1. 

       Remove the 10 bolts and 2 nuts.

    2. 

       Insert the blade of an oil pan seal cutter between the crankcase and oil pan. Cut through the sealer and remove the oil pan.

       Note

       Be careful not to damage the contact surfaces of the crankcase, chain cover and oil pan.

34. REMOVE OIL PUMP ASSEMBLY

    
    

    1. 

       Remove the 3 bolts and oil pump.