RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. REMOVE REAR NO. 2 FLOOR BOARD

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  3. REMOVE REAR DECK FLOOR BOX

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  4. REMOVE REAR NO. 3 FLOOR BOARD

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  5. REMOVE DECK FLOOR BOX RH

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  6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

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  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE NO. 2 CYLINDER HEAD COVER

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  9. REMOVE INVERTER COVER ASSEMBLY LH (w/ Cover)

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  10. REMOVE RADIATOR SUPPORT OPENING COVER

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  11. REMOVE NO. 1 ENGINE UNDER COVER

  12. DRAIN COOLANT (for Engine)

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  13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  14. REMOVE WATER HOSE HOSE CLAMP

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  15. REMOVE INLET AIR CLEANER ASSEMBLY

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  16. REMOVE AIR CLEANER CASE

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  17. REMOVE FRONT BUMPER ASSEMBLY

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  18. REMOVE HIGH PITCHED HORN ASSEMBLY

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  19. REMOVE LOW PITCHED HORN ASSEMBLY

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  20. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

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  21. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

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  22. REMOVE COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY

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  23. REMOVE NO. 1 INVERTER BRACKET

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  24. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. B001NCS

      Remove the bolt and No. 2 water by-pass hose from the hood lock support sub-assembly.

    2. B001MS6

      Remove the 4 bolts and hood lock support sub-assembly.

  25. REMOVE RADIATOR SUPPORT CUSHION


    1. B001MDK

      Remove the 2 radiator support cushions.

  26. DISCONNECT NO. 1 RADIATOR HOSE


    1. B001N7Y

      Disconnect the No. 1 radiator hose.

  27. DISCONNECT NO. 2 RADIATOR HOSE


    1. B001MG6

      Disconnect the No. 2 radiator hose.

  28. DISCONNECT NO. 5 INVERTER COOLING HOSE


    1. B001N0X

      Disconnect the 3 clamps and No. 5 inverter cooling hose from the fan shroud.

  29. DISCONNECT NO. 1 WATER BY-PASS HOSE


    1. B001KAR

      Disconnect the No. 1 water by-pass hose.

  30. DISCONNECT NO. 3 WATER BY-PASS HOSE


    1. B001LAI

      Disconnect the 4 clamps and No. 3 water by-pass hose.

  31. REMOVE NO. 2 FAN SHROUD


    1. B001M4J

      Remove the 2 bolts, 2 claws and No. 2 fan shroud.

  32. REMOVE RADIATOR ASSEMBLY


    1. B001MAX

      Disconnect the 2 clamps and 2 connectors.

    2. B001LAY

      Remove the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly, radiator assembly (for inverter) or pipe when removing the radiator assembly.

    3. Remove the 2 lower radiator supports.

    4. B001MWG

      Remove the 2 bolts and radiator assembly.