RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator assembly with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the 2 lower radiator supports.

    3. Install the radiator assembly with the fan shroud.

      Note

      Do not apply any excessive force to the cooler condenser assembly, radiator assembly (for inverter) or pipe when installing the radiator assembly.

    4. Connect the 2 connectors and 2 clamps.

  2. INSTALL NO. 2 FAN SHROUD


    1. Install the No. 2 fan shroud with the 2 bolts and 2 claws.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  3. CONNECT NO. 3 WATER BY-PASS HOSE


    1. Connect the No. 3 water by-pass hose and 4 clamps.

  4. CONNECT NO. 1 WATER BY-PASS HOSE


    1. Connect the No. 1 water by-pass hose.

  5. CONNECT NO. 5 INVERTER COOLING HOSE


    1. Connect the 3 clamps and No. 5 inverter cooling hose to the fan shroud.

  6. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose.

  7. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose.

  8. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cushions.

  9. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


    1. Install the hood lock support sub-assembly with the 4 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    2. Install the No. 2 water by-pass hose to the hood lock support sub-assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  10. INSTALL NO. 1 INVERTER BRACKET

    Click here

  11. INSTALL COOL AIR INTAKE DUCT RETAINER SUB-ASSEMBLY

    Click here

  12. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

    Click here

  13. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

    Click here

  14. INSTALL HIGH PITCHED HORN ASSEMBLY

    Click here

  15. INSTALL LOW PITCHED HORN ASSEMBLY

    Click here

  16. INSTALL FRONT BUMPER ASSEMBLY

    Click here

  17. INSTALL AIR CLEANER CASE

    Click here

  18. INSTALL INLET AIR CLEANER ASSEMBLY

    Click here

  19. INSTALL WATER HOSE HOSE CLAMP

    Click here

  20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. ADD COOLANT (for Engine)

    Click here

  23. INSPECT FOR COOLANT LEAK (for Engine)

    Click here

  24. INSTALL NO. 1 ENGINE UNDER COVER

  25. INSTALL RADIATOR SUPPORT OPENING COVER

    Click here

  26. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover)

    Click here

  27. INSTALL NO. 2 CYLINDER HEAD COVER

    Click here

  28. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE

    Click here

  29. INSTALL DECK FLOOR BOX RH

    Click here

  30. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

  31. INSTALL REAR DECK FLOOR BOX

    Click here

  32. INSTALL REAR NO. 2 FLOOR BOARD

    Click here