INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE THROTTLE BODY ASSEMBLY

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  2. REMOVE EGR PIPE ASSEMBLY

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  3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR

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  4. REMOVE PURGE VSV

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  5. REMOVE INTAKE MANIFOLD


    1. w/o EGR System:


      1. A004XUZ

        Disconnect the 2 wire harness clamps from the wire harness support.

      2. A004WR2

        Remove the bolt and wire harness support from the surge tank cover.

      3. A004XXZ

        Remove the 2 bolts and surge tank cover from the intake manifold.

      4. Remove the gasket from the intake manifold.

    2. A004VM8

      Disconnect the 3 connectors and 2 wire harness clamps.

    3. Remove the engine oil level dipstick.

    4. A004W6W

      Disconnect the wire harness clamp, and then remove the 2 bolts and engine oil level dipstick guide sub-assembly.

    5. Remove the O-ring from the engine oil level dipstick guide sub-assembly.

    6. A004WZ4

      Disconnect the fuel vapor feed hose and ventilation hose from the intake manifold.

    7. A00502D

      Remove the 2 bolts, 2 nuts and intake manifold.

    8. Remove the No. 1 intake manifold to head gasket from the intake manifold.

    9. w/ Stud Bolt:


      1. A004WIT

        Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.

        Tech Tips

        If a stud bolt is deformed or the threads are damaged, replace the stud bolt.