FUEL INJECTOR INSTALLATION

PROCEDURE


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. B001KQVE15
      Text in Illustration
      *1 O-ring
      *2 Injector Vibration Insulator

      Install a new injector vibration insulator and O-ring to each fuel injector assembly.

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the O-ring on each fuel injector assembly.

    3. B001LFT

      While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly.

      Note


      • Do not damage the fuel injector assembly or O-ring.

      • Do not twist the O-ring.

      • After installing each fuel injector assembly, check that it turns smoothly. If not, replace the O-ring with a new one.

  2. INSTALL NO. 1 DELIVERY PIPE SPACER


    1. B001NECE01
      Text in Illustration
      *a Delivery Pipe Side
      *b Cylinder Head Side

      Install the 2 No. 1 delivery pipe spacers onto the cylinder head.

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the fuel delivery pipe sub-assembly with the 4 fuel injector assemblies and install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Be careful not to drop the fuel injector assemblies when installing the fuel delivery pipe sub-assembly.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe sub-assembly.

    2. Install the bolt to secure the fuel delivery pipe sub-assembly.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  4. INSTALL NO. 1 WATER BY-PASS PIPE (w/o EGR System)


    1. Install the No. 1 water by-pass pipe with the 2 bolts and nut.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. Engage the clamp to connect the engine wire.

  5. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. B001L8F

      Push the fuel tube connector into the fuel pipe until the fuel tube connector makes a "click" sound.

      Note


      • Before connecting the fuel tube connector and fuel pipe, check that there is no damage or foreign matter on the connecting part of the fuel pipe.

      • After connecting the fuel tube connector and fuel pipe, check that they are securely connected by pulling on them.

    2. Engage the claw to install the No. 1 fuel pipe clamp.

  6. CONNECT ENGINE WIRE


    1. Install the bolt.

      Torque:
      8.3 N*m  { 85 kgf*cm, 73 in.*lbf }
    2. Connect the 4 fuel injector connectors.

    3. Connect the 4 connectors.

    4. Engage the 2 clamps to connect the engine wire.

  7. INSTALL EGR WITH COOLER PIPE SUB-ASSEMBLY (w/ EGR System)

    Click here

  8. INSTALL AIR CLEANER HOSE ASSEMBLY (w/o EGR System)

    Click here

  9. INSTALL AIR CLEANER CASE (w/o EGR System)

    Click here

  10. INSTALL INLET AIR CLEANER ASSEMBLY (w/o EGR System)

    Click here

  11. INSTALL WATER HOSE HOSE CLAMP (w/o EGR System)

    Click here

  12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (w/o EGR System)

    Click here

  13. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  14. INSPECT FOR FUEL LEAK

    Click here

  15. INSTALL REAR FLOOR BOARD UPPER NO. 3 PLATE

    Click here

  16. INSTALL DECK FLOOR BOX RH

    Click here

  17. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

  18. INSTALL REAR DECK FLOOR BOX

    Click here

  19. INSTALL REAR NO. 2 FLOOR BOARD

    Click here

  20. INSTALL NO. 2 CYLINDER HEAD COVER (w/o EGR System)

    Click here

  21. INSTALL RADIATOR SUPPORT OPENING COVER (w/o EGR System)

    Click here