HV RELAY ASSEMBLY REMOVAL

PROCEDURE

1. REMOVE SERVICE PLUG GRIP

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2. REMOVE INVERTER COVER ASSEMBLY LH (w/ Cover)

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3. REMOVE INVERTER COVER

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4. CHECK TERMINAL VOLTAGE

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5. INSTALL INVERTER COVER

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6. INSTALL INVERTER COVER ASSEMBLY LH (w/ Cover)

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7. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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8. REMOVE REAR NO. 4 FLOOR BOARD (w/o Woofer)

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9. REMOVE REAR NO. 4 FLOOR BOARD (w/ Woofer)

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10. REMOVE DECK FLOOR BOX LH (w/o Woofer)

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11. REMOVE REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY

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12. REMOVE REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY

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13. REMOVE REAR NO. 1 FLOOR BOARD

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14. REMOVE REAR SEATBACK ASSEMBLY RH

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15. REMOVE REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

16. REMOVE REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side Click here.

17. REMOVE HV BATTERY SHIELD SHEET

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18. REMOVE REAR FLOOR BOARD SPACER

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19. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT

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20. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

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21. DISCONNECT FRAME WIRE

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22. REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves.

    Note

    Insulate the disconnected terminals with insulating tape.

    
    

    1. 

       Disconnect the 2 connectors from the hybrid battery junction block assembly.

    2. 

       Disconnect the 2 connectors from the hybrid battery junction block assembly.

    3. 

       Remove the 3 nuts and hybrid battery junction block assembly.