HV BATTERY THERMISTOR REMOVAL

PROCEDURE


  1. REMOVE BATTERY SMART UNIT

    Click here

  2. REMOVE NO. 2 HYBRID VEHICLE BATTERY CARRIER SHEET


    1. A004VPF

      Remove the No. 2 hybrid vehicle battery carrier sheet.

  3. REMOVE NO. 3 HYBRID VEHICLE BATTERY CARRIER SHEET


    1. A004WSM

      Remove the No. 3 hybrid vehicle battery carrier sheet.

  4. REMOVE NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B001M1Q

      Disconnect the connector.

    2. Remove the bolt and electric vehicle battery plug assembly as shown in the illustration.

    3. A004Z5QE03
      Text in Illustration
      *a Projection
      *b Turn

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection part of the service plug grip, and turn the button of the battery cover lock striker counterclockwise, to release the lock.

    4. Remove the 3 nuts and No. 1 hybrid vehicle battery carrier bracket sub-assembly.

  5. REMOVE NO. 4 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B001MFL

      Disconnect the 3 wire harness clamps.

    2. Remove the 3 bolts and No. 4 hybrid vehicle battery carrier bracket sub-assembly.

    3. B001MPN

      Disengage the 2 claws and remove the HV battery thermistor.

  6. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. B001N1Q

      Remove the 3 bolts, 8 nuts and upper hybrid battery cover sub-assembly with the No. 1 hybrid battery shield sub-assembly.

  7. REMOVE HYBRID BATTERY THERMISTOR

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. B001NDS

      Remove the 4 clamps.

    2. A004WLD

      Disengage the claws of each hybrid battery thermistor (sensor portion) and remove the hybrid battery thermistor from the hybrid battery.