HYBRID CONTROL SYSTEM Brake Override System

DESCRIPTION

When the vehicle is being driven with the accelerator pedal depressed, depressing the brake pedal without releasing the accelerator pedal will activate the brake override system to restrict driving torque. The conditions for activating the brake override system as well as the items that are controlled are explained below.

A004ZI6E04



CAUTION / NOTICE / HINT


CAUTION:

Perform this road test only in an appropriate safe location, in accordance with all local laws.

Pay careful attention to the surroundings when performing the road test.

Tech Tips


  • Under normal conditions, the Accelerator Degree value changes in response to the Accel Pedal Pos #1 value.

  • If the Data List values of Accelerator Degree and Accel Pedal Pos #1 do not match, and the value of Accel Pedal Pos #1 changes but the value of Accelerator Degree is constant, this confirms that the brake override system has operated. (Data can be captured relatively easily by using the snapshot function in Data List. Confirm the data after performing the road test.)

  • The brake override system restricts driving torque if the brake pedal is depressed when driving with the accelerator pedal depressed. If a customer reports experiencing a loss of power (driving torque) after the accelerator and brake pedals have both been intentionally depressed, explain that this is not a malfunction, and depressing both the accelerator and brake pedals at the same time should be avoided.

PROCEDURE


  1. CHECK DTC OUTPUT (ALL CODES)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: System Select / Utility / All Codes.

    4. Check DTCs.

      Result
      Result Proceed to
      No DTCs are output. A
      DTCs are output. B
    5. Turn the power switch off.


    B
    A
  2. READ VALUE USING INTELLIGENT TESTER (MASTER CYLINDER CTRL TRQ)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Master Cylinder Ctrl Trq.

    4. Read the value displayed on the intelligent tester.

      Tester Display Measurement Item/Range Normal Condition
      Master Cylinder Ctrl Trq

      Master cylinder control torque/

      Min.: -4096 Nm, Max.: 4095 Nm

      Brake pedal depressed: Changes with the brake pedal pressure

      Brake pedal released: 0 Nm

      Result
      Result Proceed to
      Displayed value changes according to the brake pedal pressure. A
      Displayed speed value does not change according to the brake pedal pressure. B
    5. Turn the power switch off.


    B
    A
  3. READ VALUE USING INTELLIGENT TESTER (ACCEL PEDAL POS #1, ACCEL PEDAL POS #2)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Accel Pedal Pos #1, Accel Pedal Pos #2.

    4. Read the value displayed on the intelligent tester.

      Tester Display Measurement Item/Range Normal Condition
      Accel Pedal Pos #1

      Accelerator pedal position sensor No. 1/

      Min.: 0%, Max.: 100%

      Accelerator pedal released → depressed → released: Changes with accelerator pedal pressure
      Accel Pedal Pos #2

      Accelerator pedal position sensor No. 2/

      Min.: 0%, Max.: 100%

      Result
      Result Proceed to
      Displayed speed values smoothly changes following accelerator pedal operation. A
      Displayed speed values does not smoothly change following accelerator pedal operation. B
    5. Turn the power switch off.


    B
    A
  4. READ VALUE USING INTELLIGENT TESTER (VEHICLE SPD)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Vehicle Spd.

    4. Read the value displayed on the intelligent tester.

      Tester Display Measurement Item/Range Normal Condition
      Vehicle Spd

      Vehicle speed/

      Min.: 0 km/h (0 mph), Max.: 255 km/h (158 mph)

      Vehicle stopped: 0 km/h (0 mph)

      No large fluctuations when driving at a constant speed: Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph)

      Result
      Result Proceed to
      Displayed speed value does not fluctuate. A
      Displayed speed value fluctuates. B

      CAUTION:

      Perform this road test only in an appropriate safe location, in accordance with all local laws.

      Tech Tips

      Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test.

    5. Turn the power switch off.


    B
    A
  5. READ VALUE USING INTELLIGENT TESTER (FR, FL, RR, RL WHEEL SPEED)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (READY).

    3. Enter the following menus: Chassis / ABS/VSC/TRAC / Data List / All Data / FR Wheel Speed, FL Wheel Speed, RR Wheel Speed and RL Wheel Speed.

    4. Read the value displayed on the intelligent tester.

      Tester Display Measurement Item/Range Normal Condition
      FR Wheel Speed

      Front speed sensor RH /

      Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

      Vehicle stopped: 0 km/h (0 mph)

      No large fluctuations when driving at a constant speed: Vehicle running at constant speed between 16.1 to 64.4 km/h (10 to 40 mph)

      FL Wheel Speed

      Front speed sensor LH /

      Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

      RR Wheel Speed

      Rear speed sensor RH /

      Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

      RL Wheel Speed

      Rear speed sensor LH /

      Min.: 0 km/h (0 mph), Max.: 326 km/h (202 mph)

      Result
      Result Proceed to
      Displayed speed value does not fluctuate. A
      Displayed speed value fluctuates. B

      CAUTION:

      Perform this road test only in an appropriate safe location, in accordance with all local laws.

      Tech Tips

      Data can be captured relatively easily by using the snapshot function in the Data List. Confirm the data after performing the drive test.

    5. Turn the power switch off.


    A
    B