REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. B001L3LE01
      Text in Illustration
      *a Matchmark

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL DISC BRAKE CYLINDER MOUNTING


    1. Install the disc brake cylinder mounting with the 2 bolts.

      Torque:
      57 N*m  { 585 kgf*cm, 42 ft.*lbf }

  3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. B001LKF

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Text in Illustration
      B001MUK Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.

  4. INSTALL REAR DISC BRAKE PAD GUIDE PIN


    1. B001MKU

      Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.

      Text in Illustration
      B001MUK Lithium Soap Base Glycol Grease

    2. Install the 2 rear disc brake pad guide pins to the disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

      B001MTOE02
      Text in Illustration
      *A for Disc Diameter 259 mm (10.2 in.) *B for Disc Diameter 279 mm (11.0 in.)

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. B001N7I

      Apply disc brake grease to the back plate of the rear disc brake pads.

      Text in Illustration
      B001MUK Disc Brake Grease
    2. B001NB0E03
      Text in Illustration
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim

      Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

      Note


      • When replacing worn pads, the anti-squeal shims must be replaced together with the pads.

      • Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  7. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads to the disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

    2. B001KE7

      Install the 2 anti-squeal springs to the rear disc brake pads.

      Note


      • When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

      • Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.

  8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. B001N0AE09

      To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.

      SST
      09719-12010   ( 09719-01030 )

      Note


      • Place the disc between the 2 brake pads to determine how much to move the piston outward.

      • Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.

    2. B001L4NE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Note


      • Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.

      • Be sure that the anti-squeal springs are installed to the rear disc brake pads.

  9. CONNECT REAR FLEXIBLE HOSE


    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      33 N*m  { 340 kgf*cm, 25 ft.*lbf }

      Note

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. B001L2DE01
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip

      Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

      Tech Tips

      Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.

    2. B001LF9

      Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

    3. Install the No. 3 parking brake cable assembly with the bolt.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  11. INSTALL PARKING BRAKE LEVER PROTECTOR

    Click here

  12. FILL RESERVOIR WITH BRAKE FLUID

  13. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal.


    2. Perform the following procedure if air bleeding is not necessary:


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs Click here.

  14. BLEED BRAKE LINE

    Click here

  15. ADJUST PARKING BRAKE

    Click here

  16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for LHD)

    Click here

  17. INSTALL INSTRUMENT SIDE PANEL LH (for LHD)

    Click here

  18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for LHD)

    Click here

  19. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)

    Click here

  20. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)

    Click here

  21. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)

    Click here

  22. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }