REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. DISABLE BRAKE CONTROL

    Click here

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)

    Click here

  6. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for LHD)

    Click here

  7. REMOVE INSTRUMENT SIDE PANEL LH (for LHD)

    Click here

  8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for LHD)

    Click here

  9. LOOSEN PARKING BRAKE CABLE (for LHD)


    1. Completely release the parking brake pedal.

    2. B001KFGE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and adjusting nut to completely release the parking brake cable.

  10. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)

    Click here

  11. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for RHD)

    Click here

  12. LOOSEN PARKING BRAKE CABLE (for RHD)


    1. Completely release the parking brake pedal.

    2. B001M4TE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

  13. REMOVE PARKING BRAKE LEVER PROTECTOR

    Click here

  14. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. B001MU1

      Remove the bolt and separate the No. 3 parking brake cable assembly.

    2. B001KDM

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

    3. B001MSDE01
      Text in Illustration
      *1 No. 3 Parking Brake Cable Assembly
      *2 Clip
      *3 Offset Wrench (14 mm)

      Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

      Tech Tips

      Insert an offset wrench (14 mm) at the base of the No. 3 parking brake cable assembly as shown in the illustration to disengage the clip. Pull out the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.

  15. SEPARATE REAR FLEXIBLE HOSE


    1. B001M3P

      Remove the union bolt and gasket, and separate the rear flexible hose from the rear disc brake cylinder assembly.

  16. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. B001L4NE01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the rear disc brake pad guide pin, and remove the 2 bolts and rear disc brake cylinder assembly.

      Note

      Remove the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.

  17. REMOVE REAR DISC BRAKE PAD


    1. B001LH2

      Remove the 2 anti-squeal springs from the rear disc brake pads.

    2. B001KW9

      Remove the 2 rear disc brake pads from the disc brake cylinder mounting.

  18. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. B001NB0E03
      Text in Illustration
      *1 Rear No. 1 Disc Brake Anti-squeal Shim
      *2 Rear No. 2 Disc Brake Anti-squeal Shim

      Remove the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim from each rear disc brake pad.

  19. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. B001MIW

      Remove the 2 rear disc brake pad support plates from the disc brake cylinder mounting.

      Note

      Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.

  20. REMOVE REAR DISC BRAKE PAD GUIDE PIN


    1. B001KG9

      Remove the 2 rear disc brake pad guide pins from the disc brake cylinder mounting.

  21. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. B001MLX

      Remove the 2 rear disc brake bushing dust boots from the disc brake cylinder mounting.

  22. REMOVE DISC BRAKE CYLINDER MOUNTING


    1. B001LRH

      Remove the 2 bolts and disc brake cylinder mounting.

  23. REMOVE REAR DISC


    1. B001L3LE01
      Text in Illustration
      *a Matchmark

      Put matchmarks on the disc and the axle hub.

    2. Remove the rear disc.