BRAKE BOOSTER(for RHD) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal, Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Click here.

  2. DISABLE BRAKE CONTROL

    Click here

  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  4. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. B001MMY

      Disengage the 2 claws and remove the No. 1 heater air duct splash shield seal.

  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL


    1. B001KBW

      Disengage the claw and guide, and remove the No. 2 heater air duct splash shield seal.

  6. REMOVE COWL BODY MOUNTING REINFORCEMENT RH


    1. B001L6J

      Remove the 2 bolts and cowl body mounting reinforcement RH.

  7. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. B001MJ9

      Disengage the clamp and separate the wire harness.

    2. B001KPI

      w/ Wiper Deicer:

      Disengage the 3 clamps, disconnect the connector and separate the wire harness.

    3. B001MAY

      Remove the 9 bolts and outer cowl top panel sub-assembly.

  8. REMOVE SUSPENSION TOWER DAMPER (w/ Suspension Tower Damper)

    Click here

  9. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately clean it off.

  10. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  11. REMOVE BRAKE PEDAL RETURN SPRING

    Click here

  12. REMOVE PUSH ROD PIN

    Click here

  13. SEPARATE RESERVOIR TUBE ASSEMBLY


    1. B001K94

      Remove the 2 bolts, nut and separate the reservoir tube assembly.

    2. B001LM2E02
      Text in Illustration
      *1 No. 1 Reservoir Hose
      *2 No. 2 Reservoir Hose

      Move the 2 clips and disconnect the No. 1 reservoir hose and No. 2 reservoir hose.

  14. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY


    1. B001N1K

      Disengage the clamp.

    2. Release the lock lever and disconnect the connector from the brake booster with master cylinder assembly.

      Note

      Be careful not to allow the brake fluid to enter the removed connector.

    3. B001KMS

      Remove the bolt and wire harness clamp bracket.

    4. B001MUUE02

      Using a union nut wrench, disconnect the 5 brake lines from the brake booster with master cylinder assembly.

    5. Use tags or make a memo to identify the places to reconnect.

      Text in Illustration
      *a to Front Wheel Cylinder LH
      *b to Rear Wheel Cylinder RH
      *c to Brake Booster Pump Assembly
      *d to Rear Wheel Cylinder LH
      *e to Front Wheel Cylinder RH
    6. B001MKC

      Using a union nut wrench, disconnect the brake line from the front flexible hose RH.

    7. B001LQO

      Disengage the grommet and separate the brake line.

    8. B001LDGE01
      Text in Illustration
      *1 Connector Portion
      *2 Union
      *3 Push Rod Clevis and Boot
      *4 Front No. 2 Brake Tube

      Remove the 4 nuts and brake booster with master cylinder assembly.

      Note


      • Do not kink or damage the brake lines.

      • Do not carry the brake booster with master cylinder assembly by the portion shown in bold in the illustration.

  15. REMOVE BRAKE BOOSTER GASKET