BRAKE PEDAL(for RHD) ADJUSTMENT

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. Check the brake pedal height.


      1. Turn back the carpet.

      2. Turn back the dash silencer from the slit provided on the dash silencer.

      3. B001LS6E03
        Text in Illustration
        *1 Stop Light Switch Assembly
        *2 Clevis Lock Nut
        *3 Floor Panel
        *a Brake Pedal Height

        Measure the shortest distance between the brake pedal surface and floor panel.

        Brake pedal height from floor panel
        Brake Pedal Specified Value
        w/o Aluminum Pedal 131.3 to 141.3 mm (5.17 to 5.56 in.)
        w/ Aluminum Pedal 133.3 to 143.3 mm (5.25 to 5.64 in.)

    2. Adjust the brake pedal height.


      1. Remove the stop light switch assembly Click here.

      2. Loosen the clevis lock nut.

      3. Adjust the brake pedal height by turning the push rod.

      4. Tighten the clevis lock nut.

        Torque:
        26 N*m  { 260 kgf*cm, 19 ft.*lbf }

      5. Install and adjust the stop light switch assembly Click here.

  2. INSPECT AND ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. B001KF9

      Loosen the 2 nuts.

    2. Connect the intelligent tester to the DLC3.

    3. Turn the power switch on (IG).

    4. Turn the intelligent tester on.

    5. Enter the following menus: Chassis / ABS/VSC/TRC / Data List "Stroke Sensor".

    6. B001MF1

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard voltage (without the brake pedal depressed)
      0.8 to 1.2 V
    7. B001KF9E02

      Tighten the 2 nuts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note


      • Do not depress the brake pedal after turning the power switch on (IG).

      • Tighten the 2 nuts in the order shown in the illustration.

    8. Turn the power switch off.

    9. Disconnect the intelligent tester.

  3. INSPECT BRAKE PEDAL FREE PLAY


    1. B001M3WE21
      Text in Illustration
      *a Brake Pedal Free Play

      Depress the pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

      Pedal free play
      1.0 to 6.0 mm (0.0394 to 0.236 in.)

      If the pedal free play is not as specified, check the stop light switch clearance Click here. If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

  4. INSPECT BRAKE PEDAL RESERVE DISTANCE

    Tech Tips

    Measure the distance at the same point used for the brake pedal height inspection.


    1. Release the parking brake.

    2. With the power switch on (READY), depress the brake pedal and measure the pedal reserve distance.

      Pedal reserve distance from the floor panel at 196 N (20 kgf, 44.1 lbf)
      Brake Pedal Specification Value
      w/o Aluminum Pedal More than 80.0 mm (3.15 in.)
      w/ Aluminum Pedal More than 82.0 mm (3.23 in.)

      If the distance is not as specified, troubleshoot the brake system Click here.

  5. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here