BRAKE PEDAL STROKE SENSOR(for LHD) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

   Note

   
   

   • Do not drop the brake pedal stroke sensor assembly.

   • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

   
   

   1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the nut.

      
      
      1. 

         Text in Illustration

         *1	Brake Pedal Groove
         *2	Brake Pedal Stroke Sensor Assembly Lever

         Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

         Torque:

         7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

         Note

         
         

         • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

         • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

         • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

         • Tighten the 2 nuts in the order shown in the illustration.

      2. Connect the connector.

      3. Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken lever set pin.

   2. When reusing the brake pedal stroke sensor assembly:

      
      
      1. 

         Text in Illustration

         *1	Brake Pedal Groove
         *2	Brake Pedal Stroke Sensor Assembly Lever

         Temporarily install the brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

         Note

         
         

         • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

         • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

         • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

3. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

   Note

   When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.

   
   

   1. Connect the cable to the negative (-) auxiliary battery terminal.

   2. Connect the intelligent tester to the DLC3.

   3. Turn the power switch on (IG).

   4. Turn the intelligent tester on.

   5. Enter the following menus: Chassis / ABS/VSC/TRC / Data List "Stroke Sensor".

   6. 

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard voltage (without the brake pedal depressed)
      0.8 to 1.2 V

   7. 

      Tighten the 2 nuts.

      Torque:

      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note

      
      

      • Do not depress the brake pedal after turning the power switch on (IG).

      • Tighten the 2 nuts in the order shown in the illustration.

   8. Turn the power switch off.

   9. Disconnect the intelligent tester.

   10. Disconnect the cable from the negative (-) auxiliary battery terminal.

4. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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5. CHECK AND CLEAR DTC

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6. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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