HEADLIGHT ASSEMBLY(for HID Headlight) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL CLEARANCE LIGHT UNIT LH


    1. Install the clearance light unit LH with the 4 screws.

  2. INSTALL FRONT TURN SIGNAL LIGHT UNIT LH

    Note


    • Wear rubber gloves when installing the front turn signal light unit LH in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

    • Do not touch the front turn signal light unit LH with bare hands.

    • If there are fingerprints on the front turn signal light unit LH, wipe them off with a soft cloth.

    • Do not allow dirt or foreign matter on the front turn signal light unit LH.


    1. Install the front turn signal light unit with the 2 screws.

    2. Attach the clamp.

    3. Install the cover with the 2 screws.

    4. Install the light unit with the 4 screws.

    5. Install the plate with the 2 screws.

  3. INSTALL LIGHT RETRACTOR CONTROL RELAY (w/ Driver Monitor Camera)


    1. Connect the connector.

    2. Install the light retractor control relay with the screw.

  4. INSTALL HEADLIGHT SHADE ECU (w/ Adaptive High Beam System)


    1. Connect the connector.

    2. Install the headlight shade ECU with the 2 screws.

  5. INSTALL LIGHT CONTROL ECU


    1. Connect the connector.

    2. Install the light control ECU with the 2 screws.

  6. INSTALL HEADLIGHT SWIVEL MOTOR LH

    A001ED1

    1. Move the headlight swivel motor LH as shown in the illustration to install it to the HID unit.

    2. Install the screw.

    3. A001B1P

      Push the HID unit into the 2 aiming screws from the front, and turn the 2 aiming screws clockwise.

      Note


      • Wear rubber gloves when installing the HID unit in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the HID unit with bare hands.

      • If there are fingerprints on the HID unit, wipe them off with a soft cloth.

      • Do not allow dirt or foreign matter on the HID unit.

    4. Turn the 2 aiming screws so that the dimension is the same as measured before removing.

    5. Attach the 2 claws to install the HID unit.

    6. Connect the connectors.

    7. Install the connected gears with the 4 screws to the aiming screw.

    8. Connect the connectors.

    9. Install the light unit with the 5 screws.

      Note


      • Wear rubber gloves when installing the light unit in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the light unit with bare hands.

      • If there are fingerprints on the light unit, wipe them off with a soft cloth.

      • Do not allow dirt or foreign matter on the light unit.

  7. INSTALL HEADLIGHT LENS GASKET

    A001ERK

    1. Completely remove the old headlight lens gasket.

    2. Partially remove the peeling paper, and cut off a piece of it.

    3. Fold the peeling paper over the tip of a screwdriver and fix it in place with tape.

      Note

      Use the peeling paper that is supplied with the seal.

    4. Using scissors, cut the end of the seal at a diagonal (45°).

    5. A001CIUE01

      Set the seal into the groove so that the ends of the seal are aligned with the bottom of the headlight as shown in the illustration.

    6. Using the screwdriver, completely press the seal into the headlight to install the seal.

    7. After pressing the seal completely, cut the seal ends at a diagonal (45°) so that the ends overlap for 10 mm (0.394 in.) or more.

      Text in Illustration
      *1 Peeling Paper
      *2 Tape
      *a 10 mm (0.394 in.)

  8. INSTALL HEADLIGHT LENS LH


    1. Attach the 7 claws to install the headlight lens LH.

      Note


      • Wear rubber gloves when installing the fog light lens LH in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the rear side of the fog light lens LH or the aluminum surfaces of the HID unit with bare hands.

      • If there are fingerprints on the aluminum surfaces of the HID unit, etc., wipe them off with a soft cloth.

      • If there are fingerprints on the back of the lens, replace the headlight lens LH.

      • Do not allow dirt or foreign matter on the rear side of the fog light lens LH or aluminum surfaces of the HID unit.

    2. A001CHVE01
      Text in Illustration
      *1 "TORX" Screw

      Install the 5 screws.

    3. Using a T20H "TORX" driver, install the "TORX" screw.

  9. INSTALL HEADLIGHT BRACKET LH


    1. Install the headlight bracket LH with the 3 screws.

  10. INSTALL FRONT BUMPER BAR REINFORCEMENT LH


    1. Install the front bumper bar reinforcement LH with the 2 screws.

  11. INSTALL NO. 1 HEADLIGHT BULB

    A001FX0

    1. Turn the No. 1 headlight bulb in the direction indicated by the arrow and install it.

      Note

      Do not touch the glass part of the bulb.

    2. Connect the connector.

  12. INSTALL HEADLIGHT SOCKET COVER

    A001D7O

    1. Turn the headlight socket cover in the direction indicated by the arrow and install it.

  13. INSTALL DISCHARGE HEADLIGHT BULB

    A001C7WE01

    1. Set the discharge headlight bulb to the headlight unit.

    2. Lock the set spring in the order shown in the illustration to install the discharge headlight bulb to the headlight unit.

      Note

      Do not touch the discharge headlight bulb glass.

  14. INSTALL HEADLIGHT GASKET


    1. Install a new headlight gasket to the headlight light control ECU sub-assembly.

  15. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY

    A001DZD

    1. Turn the headlight light control ECU sub-assembly socket in the direction indicated by the arrow in the illustration to connect the headlight light control ECU sub-assembly socket.

      Note


      • Check that the headlight gasket is installed on the headlight light control ECU subassembly.

      • Check that the headlight gasket is not damaged or contaminated with foreign matter. If there is any damage, replace the headlight gasket with a new one.

      • Do not pull the headlight light control ECU sub-assembly with the socket connected.

    2. A001CTZ

      Turn the headlight light control ECU sub-assembly in the direction indicated by the arrow in the illustration to install the headlight light control ECU sub-assembly to the headlight unit.

    3. Connect the connector.