CONDENSER(for 2WD) INSTALLATION

PROCEDURE

1. INSTALL COOLER DRYER

   
   

   1. Using pliers, install the cooler dryer.

   2. Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

      Compressor oil
      ND-OIL 8 or equivalent

   3. Install the O-ring to the cap.

   4. Using a 14 mm socket hexagon wrench, install the cap to the modulator.

      Torque:

      2.9 N*m  { 30 kgf*cm, 26 in.*lbf }

2. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. Install the cooler condenser assembly with the 4 bolts.

      Torque:

      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

3. CONNECT LIQUID TUBE SUB-ASSEMBLY A

   
   

   1. Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser.

   2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor oil
      ND-OIL 8 or equivalent

   3. Install the O-ring to the liquid tube sub-assembly A.

   4. Connect the liquid tube sub-assembly A to the cooler condenser with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      
      

      • When tightening the bolt, do not allow any tools to contact the tube.

      • When tightening the bolt, hold a part of the tube near the connector.

4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

   
   

   1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

   2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

   3. Install the O-ring to the discharge hose sub-assembly.

   4. Connect the discharge hose sub-assembly to the cooler condenser with the bolt.

      Torque:

      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      
      

      • When tightening the bolt, do not allow any tools to contact the hose.

      • When tightening the bolt, hold a part of the hose near the connector.

5. INSTALL HOOD LOCK ASSEMBLY

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6. INSTALL HOOD LOCK CONTROL CABLE COVER

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7. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY

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8. CONNECT HOOD LOCK ASSEMBLY

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9. CONNECT HOOD LOCK CONTROL CABLE COVER

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10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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11. INSTALL FRONT BUMPER COVER

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12. ADD COMPRESSOR OIL

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13. CHARGE REFRIGERANT

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14. WARM UP ENGINE

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15. CHECK FOR LEAKAGE OF REFRIGERANT

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16. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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17. INSTALL NO. 1 ENGINE UNDER COVER

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18. INSTALL NO. 1 AIR CLEANER INLET

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19. INSTALL V-BANK COVER SUB-ASSEMBLY