AIR CONDITIONING UNIT(for Rear Side) DISASSEMBLY

PROCEDURE


  1. REMOVE COOL BOX DUCT


    1. A001F50

      Remove the 2 screws and cool box duct.

  2. REMOVE AIR DUCT SUB-ASSEMBLY


    1. A0018W8

      Remove the 2 screws and air duct sub-assembly.

  3. REMOVE REAR COOLER FILTER


    1. A001CY9

      Remove the rear cooler filter.

  4. REMOVE AIR CONDITIONER TUBE ASSEMBLY


    1. Remove the packing and butyl tape.

    2. A00199L

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

    3. Remove the screw and plate.

    4. Remove the air conditioner tube assembly.

    5. Remove the 2 O-rings from the air conditioner tube assembly.

  5. REMOVE REAR COOLING UNIT EXPANSION VALVE


    1. A001F0Y

      Disconnect the connector.

    2. Detach the connector clamp.

    3. Remove the rear cooling unit expansion valve from the air conditioner tube and accessory assembly.

  6. REMOVE AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. A001B2D

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

    2. Remove the air conditioner tube and accessory assembly.

    3. Remove the 2 O-rings from the air conditioner tube and accessory assembly.

  7. REMOVE ROOF BLOWER DAMPER SERVO SUB-ASSEMBLY


    1. A001FH4

      Disconnect the connector.

    2. Remove the 2 screws and roof blower damper servo sub-assembly.

  8. REMOVE ROOF BLOWER DAMPER SERVO SUB-ASSEMBLY


    1. A001CAD

      Disconnect the connector.

    2. Remove the 2 screws and roof blower damper servo sub-assembly.

  9. REMOVE DIFFUSE MODE DAMPER SERVO SUB-ASSEMBLY


    1. A001CU6

      Disconnect the connector.

    2. Remove the 2 screws and diffuse mode damper servo sub-assembly.

  10. REMOVE EXHAUST MODE DAMPER SERVO SUB-ASSEMBLY


    1. A001D0A

      Disconnect the connector.

    2. Remove the 3 screws and exhaust mode damper servo sub-assembly.

  11. REMOVE SMOKE SENSOR


    1. A001C2T

      Disconnect the connector.

    2. Remove the screw and smoke sensor.

  12. REMOVE REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY


    1. A001FJX

      Disconnect the connector.

    2. Remove the 3 screws and rear blower with fan motor sub-assembly.

  13. REMOVE DRAIN COOLER HOSE


    1. A001C85

      Remove the drain cooler hose as indicated by the arrow in the illustration.

  14. REMOVE NO. 2 AIR CONDITIONING HARNESS ASSEMBLY


    1. Detach the 2 clamps and remove the No. 2 air conditioner harness assembly.

      A001CVB

  15. REMOVE EVAPORATOR SUB-ASSEMBLY (REAR)


    1. A001FGF

      Remove the 4 screws and evaporator cover.

    2. Remove the 12 screws and rear cooling unit case (lower side).

      A001DDE
    3. A001ADL

      Remove the evaporator sub-assembly (rear) from the cooling unit case (upper).

    4. Remove the 2 O-rings from the evaporator sub-assembly (rear).