STEERING GEAR(w/o VGRS) REASSEMBLY

CAUTION / NOTICE / HINT

Note

When installing, coat the parts indicated by arrows with silicon grease Click here.

PROCEDURE


  1. INSTALL STEERING RACK END SUB-ASSEMBLY


    1. Install 2 new claw washers.

      Tech Tips

      Align the claws of the claw washer with the steering rack grooves.

    2. A001E34E07
      Text in Illustration
      *a Fulcrum Length
      *b Hold
      *c Turn

      Using 2 SST, install the steering rack end sub-assembly (RH side).

      SST
      09922-10010
      Torque:
      Without SST
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }
      With SST
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 345 mm (1.13 ft.).

      • This torque value is effective when SST is parallel to the torque wrench.

      Tech Tips

      Using SST, hold the steering rack and install the steering rack end sub-assembly.

    3. A001B31E07
      Text in Illustration
      *a Fulcrum Length
      *b Hold
      *c Turn

      Using 2 SST, install the steering rack end sub-assembly (LH side).

      SST
      09922-10010
      Torque:
      Without SST
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }
      With SST
      110 N*m  { 1122 kgf*cm, 81 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 345 mm (1.13 ft.).

      • This torque value is effective when SST is parallel to the torque wrench.

      Tech Tips

      Using SST, hold the steering rack and install the steering rack end sub-assembly.

    4. A001CYG

      Using a brass bar and a hammer, stake the 2 claw washers.

      Note

      Avoid any impact to the steering rack.

  2. INSTALL NO.1 STEERING RACK BOOT


    1. A001A2Q

      Apply silicon grease to the inside of the smaller diameter of the No. 1 steering rack boot.

    2. for Type A:


      1. A0019KAE16
        Text in Illustration
        *a Installing from side
        *b Installing perpendicularly
        *c Do not expand steering rack boot clamp

        Temporarily install a new No. 1 steering rack boot clamp to the larger diameter side of the No. 1 steering rack boot as shown by the arrow (A) in the illustration.

        Note


        • Make sure to use a new No. 1 steering rack boot clamp.

        • Do not excessively expand the diameter of the No. 1 steering rack boot clamp when installing it.

        • Do not deform the No. 1 steering rack boot clamp.

        • If the diameter of the No. 1 steering rack boot clamp is expanded and then installed as shown in the illustration, the tightening torque will become uneven. As a result, rust may form due to water or other foreign matter entering between the boot and rack housing, causing a malfunction to occur.

        • Do not secure the boot with any objects other than the supply parts appropriate for the vehicle.

        Tech Tips

        Temporarily install a new No. 1 steering rack boot clamp, from which the claw has been removed, to the side of the No. 1 steering rack boot diameter.

      2. Install the No. 1 steering rack boot to the groove on the rack housing.

        Note


        • Do not twist the No. 1 steering rack boot when installing it.

        • Do not damage the No. 1 steering rack boot.

        • Check that there is no foreign matter or rust.

        • When the No. 1 steering rack boot is damaged, replace the No. 1 steering rack boot with a new one.

        • Do not install the No. 1 steering rack boot clamp after installing the No. 1 steering rack boot to the rack housing.

        Tech Tips

        Use the same procedure for the RH and LH sides.

    3. for Type B:

      Install the No. 1 steering rack boot to the groove on the rack housing.

      Note


      • Do not twist the No. 1 steering rack boot when installing it.

      • Do not damage the No. 1 steering rack boot.

      • Check that there is no foreign matter or rust.

      • When the No. 1 steering rack boot is damaged, replace the No. 1 steering rack boot with a new one.

      Tech Tips

      Use the same procedure for the RH and LH sides.

  3. INSTALL NO.1 STEERING RACK BOOT CLAMP


    1. A0018WIE01
      Text in Illustration
      *a Front of Vehicle
      *b Top of Vehicle
      *c Rear of Vehicle
      *d Clamp Protrusion Installation Range
      *e Bottom of Vehicle

      Type A:

      Using pliers and a screwdriver, install the No. 1 steering rack boot clamp as shown in the illustration.

      Note


      • Do not twist the No. 1 steering rack boot.

      • Do not damage the No. 1 steering rack boot.

      Tech Tips


      • Install the No. 1 steering rack boot clamp protrusion within the range shown in the illustration.

      • Use the same procedure for the RH and LH sides.

    2. Type B:


      1. A0019A2E01
        Text in Illustration
        *a Top of Vehicle
        *b Front of Vehicle
        *c Staked Portion Within This Area
        *d 45°
        *e 34°

        Install a new No. 1 steering rack boot clamp to the No. 1 steering rack boot.

        Note


        • Do not twist the No. 1 steering rack boot.

        • Do not damage the No. 1 steering rack boot.

        Tech Tips

        Install the staked portion of the No. 1 steering rack boot clamp within the range shown in the illustration.

      2. A001FZZE02

        Press SST against the rack housing side, and stake the No. 1 steering rack boot clamp so that the clearance is the standard.

        SST
        09521-24010

        Note


        • Make sure that the No. 1 steering rack boot is not twisted.

        • Make sure that the No. 1 steering rack boot clamp is not staked too much.

    3. Remove SST and measure the gap of the No. 1 steering rack boot clamp.

      Standard
      2.5 to 4.0 mm (0.0985 to 0.157 in.)

      Tech Tips

      Use the same procedure for the RH and LH sides.

  4. INSTALL STEERING RACK BOOT CLIP


    1. A0019OFE06
      Text in Illustration
      *a Front of the vehicle
      *b Upward
      *c Rear of the vehicle

      Using pliers, install the 2 boot clips.

      Tech Tips

      Make sure that the each clip claw is positioned within the area shown in the illustration.

    2. A001FLNE01

      Using SST, turn the pinion and check that the rack boots expand and contract smoothly.

      SST
      09616-00011

  5. INSTALL TIE ROD ASSEMBLY LH


    1. A001FBAE03
      Text in Illustration
      *a Matchmark

      Install the lock nut and the tie rod assembly to the rack end until the matchmarks are aligned.

      Tech Tips

      After adjusting toe-in, torque the lock nut.

  6. INSTALL TIE ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.