STEERING GEAR(w/o VGRS) DISASSEMBLY

PROCEDURE


  1. FIX POWER STEERING LINK ASSEMBLY


    1. A0019ZNE06
      Text in Illustration
      *a Protective Tape

      Using SST, secure the power steering link assembly.

      SST
      09612-00012

      Tech Tips

      Tape the SST before use.

  2. REMOVE TIE ROD ASSEMBLY LH


    1. A001FBAE03
      Text in Illustration
      *a Matchmark

      Put matchmarks on the tie rod assembly LH and the steering rack end sub-assembly.

    2. Loosen the lock nut, and remove the tie rod assembly LH and the lock nut.

  3. REMOVE TIE ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  4. REMOVE STEERING RACK BOOT CLIP


    1. Using pliers, remove the 2 steering rack boot clips.

  5. REMOVE NO. 1 STEERING RACK BOOT CLAMP


    1. for Type A:


      1. A001BKO

        Using pliers, squeeze the No. 1 steering rack boot clamp.

      2. Using a screwdriver, move the end of the No. 1 steering rack boot clamp as shown in the illustration to remove the No. 1 steering rack boot clamp.

        Note

        If the No. 1 steering rack boot is damaged when removing the No. 1 steering rack boot clamp, replace the No. 1 steering rack boot with a new one.

        Tech Tips

        Use the same procedure for the RH and LH sides.

    2. A0018WK

      for Type B:

      Using a screwdriver, unstake the No. 1 steering rack boot clamp to remove it.

      Note

      If the No. 1 steering rack boot is damaged when removing the No. 1 steering rack boot clamp, replace the No. 1 steering rack boot with a new one.

      Tech Tips

      Use the same procedure for the RH and LH sides.

  6. REMOVE NO. 1 STEERING RACK BOOT


    1. Remove the 2 No. 1 steering rack boots.

  7. REMOVE STEERING RACK END SUB-ASSEMBLY


    1. A001FPY

      Using a screwdriver and a hammer, unstake the RH and LH claw washers.

      Note

      Avoid any impact to the steering rack.

    2. A001E2IE03
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the steering rack end sub-assembly (LH side) and the claw washer.

      SST
      09922-10010

      Note

      Use SST 09922-10010 following the direction shown in the illustration.

    3. A001EQGE05
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the steering rack end sub-assembly (RH side) and the claw washer.

      SST
      09922-10010

      Note

      Use SST 09922-10010 following the direction shown in the illustration.

      Tech Tips

      Using SST, hold the rack and remove the steering rack end sub-assembly.