BRAKE MASTER CYLINDER(for RHD) REASSEMBLY

PROCEDURE


  1. ASSEMBLE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. A001EQSE01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to 2 new reservoir grommets and install them to the brake master cylinder with simulator.

    2. A001BJ8

      Install the brake master cylinder reservoir with the screw.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }

  2. TEMPORARILY INSTALL MASTER CYLINDER PUSH ROD CLEVIS


    1. A001AIF

      Temporarily install the lock nut and push rod clevis.

  3. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY


    1. A001E8KE02

      Install a new brake master cylinder gasket (labeled A), brake stroke simulator bracket (labeled B) and brake stroke simulator cylinder (labeled C) with the 2 bolts (labeled D).

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL BRAKE MASTER CYLINDER BRACKET


    1. A001F55E04

      Install a new brake master cylinder gasket (labeled A) and brake master cylinder bracket (labeled B) to the brake master cylinder with simulator with the 2 nuts (labeled C).

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  5. INSTALL BRAKE STROKE SIMULATOR TUBE


    1. A0019EB

      Using a union nut wrench, connect the brake stroke simulator tube to the brake master cylinder with simulator.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  6. ADJUST MASTER CYLINDER PUSH ROD CLEVIS


    1. A001BAQE05
      Text in Illustration
      *1 Lock Nut

      Adjust the master cylinder push rod clevis as shown in the illustration.

      Length "A"
      122.1 to 123.1 mm (4.807 to 4.846 in.)

    2. Tighten the lock nut.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }